Electric flange ball valve installation instructions

The working principle of the electric flange ball valve is to open and close the valve through the power drive and rotate the valve stem. It has the characteristics of light switch, small size, reliable sealing, simple structure and convenient maintenance. Due to the sealing surface and spherical surface of the electric flange ball valve Often in the closed state, it is not easy to be eroded by the medium, and it is widely used in various industries. As for the correct installation of the electric ball valve is related to the operating conditions of the working conditions and the safety during use, the user should understand the instructions for use.

electric V type ball valve

electric V type ball valve

1. Preparation before installation
1. The front and back pipelines of the electric flange ball valve have been prepared. The front and rear pipes should be coaxial, and the sealing surfaces of the two flanges should be parallel. The pipeline should be able to bear the weight of the ball valve, otherwise the pipeline must be equipped with proper support.
2. Purge the pipelines before and after the valve to remove the oil, welding slag and all other impurities in the pipe belt.
3. Check the mark of the ball valve to find out that the ball valve is intact. Fully open and close the valve several times to verify that it is working properly.
2. Installation method and steps of electric flange ball valve
1. Remove the protective covers on both sides of the flange, and rinse and clean with the valve fully opened.
2. Check the valve hole, and then clean the valve hole. Flush and remove all accumulated impurities in the pipeline (these substances may damage the valve seat and ball).
3. During installation, please do not use the valve stem or handle (handwheel) part of the valve as a fulcrum for lifting objects to avoid collapse and other accidents.

pneumatic-electric-three way ball valve-flange-crew-T-L-type

pneumatic-electric-three way ball valve-flange-crew-T-L-type

4. Install the valve on the pipeline. This type of valve can be placed in any position and direction of the pipeline. The two ends are each fixed on a flange piece, and then flange gaskets are added between the two flange plates to fix it.
5. The pipeline near the installation point should not be drooping or bear external forces. Pipe supports or supports can be used to remove the deviation of the pipeline.
6. Finally, use bolts to align the two flange pieces with the flange holes and tighten them to make them tightly connected. (Some pipes or pipe fittings have their own flanges.)
3. Operation and use of electric flange ball valve
1. Make sure that the pipelines and valves have been flushed before operation.
2. The operation of the valve is completed by rotating the valve stem (manual or automatic control mode): when it rotates 1/4 turn (90°) clockwise, the valve is closed. When the reverse rotation is 1/4 turn (90°), the valve opens.
3. When the direction of the handle or the groove on the top of the valve stem is parallel to the pipeline, the valve is open.
4. The torsion of the valve stem will vary according to the following factors: the length of time the valve is opened and closed, the medium of the pipeline system, the pipeline pressure and the type of valve seat, etc.
Related Products: Pneumatic Flanged Ball Valve

TH Valve is a professional manufacturer of butterfly valvegate valvecheck valveglobe valveknife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

working principle of electric globe valve

The principle of electric globe valve; The working principle of electric globe valve
Overview of electric shut-off valve:
The electric shut-off valve is equipped with an electric actuator on the basis of the shut-off valve, and the opening

electric globe valve

electric globe valve

and closing of the valve is controlled by an electric device. The connection between the valve and the actuator adopts a direct connection method. The electric actuator has a built-in servo system, no need to be equipped with a servo amplifier, input 4-20mA signal and 220VAC power supply to control the operation. It has the advantages of simple connection, compact structure, small size, light weight, low resistance, stable and reliable action, etc. It can also be operated manually on site according to requirements, with the actuator with hands and electric switching mechanism. In addition to local operations, remote operations can also be performed.
Working principle of electric shut-off valve:
The closing principle of the electric shut-off valve is to rely on the electric thrust to rotate the valve stem, so that the sealing surface of the disc and the sealing surface of the valve seat are closely attached to prevent the medium from flowing. The electric shut-off valve only allows the medium to flow in one direction and is directional when installed. The structural length of the shut-off valve is longer than that of the gate valve, and the fluid resistance is large, and the sealing reliability is not strong during long-term operation.
1 In the closed position, the valve body is mechanically pressed by the valve stem, and the sealing surface of the valve clack is tightly pressed on the valve seat.
2 When turning the handwheel counterclockwise, the valve stem moves in the opposite direction, and the bottom angle plane makes the valve body separate from the valve seat.
3 The valve stem continues to lift, and interacts with the guide pin in the spiral groove of the valve stem, so that the valve flap starts to rotate without friction.
4 Until it reaches the fully open position, the valve stem is raised to the limit position and rotated to the fully open position.
Parameters of electric shut-off valve:
Valve material: cast iron, cast steel, stainless steel, forged steel, forged stainless steel, chromium molybdenum steel, low temperature steel.
Working pressure: 1.6-32MPa
Working temperature: -196°C-550°C
Valve diameter: DN15-DN800 Connection method: flange, wire or welding
Drive mode: electric
Applicable medium: water, oil, gas, steam, etc.
Application areas: mechanical equipment, chemical equipment, general parts, industrial equipment, water supply and drainage equipment, papermaking equipment, pharmaceutical equipment, general equipment, petrochemical equipment, power equipment, metallurgical powder equipment, mining equipment, municipal, electronic industry, etc.

TH Valve is a professional manufacturer of butterfly valvegate valvecheck valveglobe valveknife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

related news /knowledge: The working principle and characteristics of the globe valve; The difference and selection of electric valve and pneumatic valve; 

Installation and maintenance of electric ball valve

Installation and maintenance of electric ball valve
Electric ball valve is a kind of valve used to control the pipeline medium and can realize remote control. It is an important equipment in the current industrial automation control system. Including pneumatic ball valves, and other valves cannot be used continuously. After storage or use for a certain period of time, if you want to continue to ensure its effective work and appropriately extend its service life, maintenance and maintenance must be done.
Electric ball valve installation and maintenance:

electric ball valve

electric ball valve

1. When the electric ball valve is closed, there is still pressurized fluid inside the valve body;
2. Before maintenance, release the pipeline pressure and keep the valve in the open position; disconnect the power or air source; separate the actuator from the bracket;
3. It is necessary to find out that the upstream and downstream pipelines of the electric ball valve have indeed been relieved of pressure before the disassembly and decomposition operations can be carried out;
4. Care must be taken to prevent damage to the sealing surface of parts, especially non-metal parts, when disassembling and reassembling. Special tools should be used when removing O-rings;
5. The bolts on the flange must be tightened symmetrically, gradually and evenly during assembly;
6. The cleaning agent should be compatible with the rubber parts, plastic parts, metal parts and working medium (such as gas) in the ball valve. When the working medium is gas, gasoline (GB484-89) can be used to clean the metal parts. Clean non-metal parts with pure water or alcohol;
7. The decomposed individual parts can be cleaned by dipping. Metal parts with undecomposed non-metal parts can be scrubbed with a clean, fine silk cloth impregnated with cleaning agent (to prevent fibers from falling off and adhering to the parts). When cleaning, remove all grease, dirt, glue, dust, etc. adhering to the wall;
8. After cleaning, the non-metal parts should be taken out of the cleaning agent immediately, and should not be soaked for a long time;
9. After cleaning, it needs to be assembled after the cleaning agent of the washed wall surface is volatilized (can be wiped with a silk cloth not soaked in cleaning agent), but it should not be left for a long time, otherwise it will rust and be contaminated by dust;
10. New parts also need to be cleaned before assembling;
11. Use grease to lubricate. Grease should be compatible with ball valve metal materials, rubber parts, plastic parts and working medium. When the working medium is gas, for example, special 221 grease can be used. Apply a thin layer of grease on the surface of the seal installation groove, apply a thin layer of grease on the rubber seal, and apply a thin layer of grease on the sealing surface and friction surface of the valve stem;
12. Metal chips, fibers, grease (except those specified for use), dust, other impurities, foreign objects, etc., should not be allowed to contaminate, adhere or stay on the surface of the parts or enter the cavity during assembly.

Related knowledge: Pneumatic ball valve installation instructions

TH Valve is a professional manufacturer of butterfly valvegate valvecheck valveglobe valveknife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

bellows globe valve structure and features

Bellows globe valve structure (picture), the function and characteristics of bellows globe valve
Bellows globe valve structure:
Bellows cut-off valve is mainly filled with a bellows seal. The upper part of the outer surface of the bellows is welded to the valve body to form a closed space in which the liquid is contained. The valve stem is inserted into the bellows, and the bottom of the bellows is connected to the valve core. The expansion and contraction of the bellows controls the opening of the valve core. Therefore, if the bellows does not crack, there can be no leakage. The bellows has a very high sealing reliability and can be used in toxic media or gases. Such as chlorine. Prevent leakage.

Globe valve (9)

Globe valve (9)

Structural characteristics of bellows globe valve:
1. Double sealing design (bellows + packing) If the bellows fails, the stem packing will also avoid leakage and meet international sealing standards
2. There is no fluid loss, reducing energy loss and improving plant equipment safety
3. Long service life, reduce maintenance times and lower operating costs
4. Rugged and durable bellows seal design to ensure zero leakage of the valve stem and provide maintenance-free conditions
5. The gas medium valve seat adopts PTFE soft sealing material to improve the sealing performance of this valve
6. High temperature resistance≤425℃The valve seat adopts conical hard seal. Achieve airtight performance and zero leakage

The function of the bellows globe valve:

The function of the bellows in the globe valve is to seal and prevent the medium from leaking from the valve stem. The lower end of the bellows and the valve stem are connected by sealing welding, the upper end and the gland are connected by sealing welding, and the gland is connected with the upper Metal spiral wound gaskets are generally installed between the flanges to ensure sealing. The bellows shut-off valve is extremely tight and rarely leaks.

TH Valve is a professional manufacturer of butterfly valvegate valvecheck valveglobe valveknife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

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The structure and characteristics of bellows gate valve;
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The working principle and characteristics of the globe valve

Pneumatic ball valve principle, structure and working principle

Principle of Pneumatic Ball Valve|Structure, Principle of Pneumatic Ball Valve
Pneumatic ball valve is a combination of pneumatic actuator and ball valve, instead of manual operation, not only saves a lot of manpower and material resources, but also can control multiple ball valves at the same time. The actuator work of the pneumatic ball valve drives the valve body to open and close quickly, and the speed can achieve the effect of cutting off within seconds. The execution speed of pneumatic actuators is relatively fast, the fastest switching speed is 0.05 seconds/time, so it is usually called pneumatic fast cut-off ball valve.

pneumatic ball valve

pneumatic ball valve

The pneumatic actuator of the pneumatic ball valve is mainly divided into single-acting and double-acting. The pneumatic head is equipped with accessories such as triple pieces, positioners, limit switches, etc., which can be used as a throttle to adjust the flow. At the same time, the control box can be added to control the switch in the remote control room.

Working principle of pneumatic ball valve:
The pneumatic ball valve only needs to enter the pneumatic actuator through compressed air, the air source drives the ball core to rotate 0-90 degrees and the small turning torque can control the switch of the ball valve. The valve positioner can be assembled according to the working conditions to control the ball valve. The opening of the core is used to adjust the medium flow. The sphere rotates around the centerline of the valve body to achieve opening, with a circular through hole or channel passing through its axis. When the center of the ball rotates to 90°, the valve is in a tightly closed state. When the actuator is working, the valve can be tightly closed with only a small torque, so that the principle of rapid cut-off can be achieved.

pneumatic V type ball valve

pneumatic V type ball valve

Pneumatic ball valve structure classification:
Pneumatic ball valves can be divided into on-off type pneumatic ball valves and regulating-type pneumatic ball valves according to the difference in structure. The on-off type has only two actions of opening and closing, while the regulating type can control the flow rate!
1. The valve core of the on-off pneumatic ball valve is generally an O-type ball core, and the O-type ball valve spool is a floating precision casting. The diameter of the flow channel is the same as that of the pipeline, and it is mainly used as a cut-off switch.
2. The valve core of the adjustable pneumatic ball valve is a V-shaped ball core, which adopts a fixed structure, with a V-shaped cut on the ball core. Adding a positioner to the actuator can realize the proportion adjustment of fiber-containing and granular media.

TH Valve is a professional manufacturer of butterfly valvegate valvecheck valveglobe valveknife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

Pneumatic ball valve installation instructions

Pneumatic ball valve installation instructions
Before installing the pneumatic ball valve:
1. Ensure that the installation position of the pneumatic ball valve is that the pipeline is in a coaxial position. The two flanges on the pipeline should be kept parallel. Confirm that the pipeline can bear the weight of the pneumatic ball valve.

pneumatic ball valve

pneumatic ball valve

2. Confirm whether there are impurities, welding slag, etc. in the pipeline, and the pipeline must be purged.
3. Check the nameplate of the pneumatic ball valve, and perform full-open and full-close operations several times to confirm that the valve can work normally, and then check all the details of the valve thoroughly to ensure that the valve is intact.
4. Remove the protective covers at both ends, check whether the valve body is clean, and clean the inner cavity of the valve body. Since the sealing surface of the pneumatic ball valve is spherical, even tiny debris may cause damage to the sealing surface.

Installation of pneumatic ball valve:
1. Install a gasket between the pneumatic ball valve flange and the pipeline flange according to the pipeline design requirements.
2. The bolts on the flange should be tightened symmetrically, successively and evenly.
3. When the ball valve adopts a pneumatic actuator, complete the installation of the air source according to the instructions.
4. Any section of the pneumatic ball valve can be installed at the upstream end, and the handle pneumatic pipe ball valve can be installed at any position of the pipeline. If the ball valve of the electro-pneumatic actuator is configured, it must be installed vertically, and the inlet and outlet of the valve are in a horizontal position.
Inspection after installation of pneumatic ball valve:
1. After installation, start the pneumatic ball valve to open and close several times, it should be flexible, uniform force, and the pneumatic ball valve should work normally.
2. According to the design requirements of pipeline pressure, test the sealing performance of the joint surface of the pneumatic ball valve and the pipeline flange after pressure is applied.

related news: Types and selection of electric valves

TH Valve is a professional manufacturer of butterfly valvegate valvecheck valveglobe valveknife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

Types and classifications of ball valves

Types and classifications of ball valves
A ball valve is a valve with a sphere as a closing part. It is mainly composed of a valve body, a valve seat, a sphere, a valve stem, and a handle (or other driving devices, such as electric actuators, pneumatic actuators or hydraulic actuators). The valve stem drives and rotates around the axis of the ball valve. It is mainly used to cut off, distribute and change the flow direction of the medium in the pipeline.

fixed ball valve

fixed ball valve

For the wide variety of ball valves, including the different working principles, use media and application places, users should choose different types of ball valves corresponding to the requirements of the working conditions. The types of ball valves are classified according to the actual working conditions on site.
According to the structure, it can be divided into:
1. Floating ball valve The ball of the ball valve is floating. Under the action of the medium pressure, the ball can produce a certain displacement and press tightly on the sealing surface of the outlet end to ensure that the outlet end is sealed. The floating ball valve has a simple structure and good sealing performance, but the load of the sphere bearing the working medium is all transmitted to the outlet sealing ring, so it is necessary to consider whether the sealing ring material can withstand the working load of the sphere medium. This structure is widely used in medium and low pressure ball valves.

Pneumatic electric high platform ball valve

Pneumatic electric high platform ball valve

2. Fixed ball valve The ball of the ball valve is fixed and does not move after being pressed. The fixed ball valve is equipped with a floating valve seat. After the pressure of the medium, the valve seat moves, so that the sealing ring is pressed tightly on the ball to ensure sealing. Bearings are usually installed on the upper and lower shafts of the sphere, and the operating torque is small, which is suitable for high-pressure and large-diameter valves. In order to reduce the operating torque of the ball valve and increase the usability of the seal, oil-sealed ball valves have appeared in recent years. Special lubricants are injected between the sealing surfaces to form an oil film, which enhances the sealing performance and reduces the operating torque. , It is more suitable for high-pressure and large-caliber ball valves.
3. Elastic ball valve The ball of the ball valve is elastic. The sphere and the valve seat sealing ring are made of metal materials, and the specific pressure of the seal is very large. According to the pressure of the medium itself, it has not reached the sealing requirements, and external force must be applied. This valve is suitable for high temperature and high pressure media. The elastic sphere is made by opening an elastic groove on the lower end of the inner wall of the sphere to obtain elasticity. When closing the passage, use the wedge-shaped head of the valve stem to expand the ball and press the valve seat to seal. Loosen the wedge-shaped head before rotating the ball, and the ball will return to its original shape, so that there is a small gap between the ball and the valve seat, which can reduce the friction of the sealing surface and the operating torque.
The commonly used ball valve classification methods are as follows:
According to pressure: high pressure ball valve, medium pressure ball valve, low pressure ball valve
According to the runner type: full bore ball valve, reduced bore ball valve
By channel position: straight-through, three-way, right-angle
According to the temperature: high temperature ball valve, normal temperature ball valve, low temperature ball valve, ultra-low temperature ball valve According to the sealing form: soft sealing ball valve, hard sealing ball valve
Assembly by stem: top-mounted ball valve, side-mounted ball valve
According to the connection form: flange ball valve, welded ball valve, threaded ball valve, clamp ball valve
According to the driving mode: manual ball valve, automatic control ball valve (pneumatic ball valve, electric ball valve, hydraulic ball valve)
According to the size of the caliber: super large caliber ball valve, large caliber ball valve, medium caliber ball valve, small caliber ball valve

TH Valve is a professional manufacturer of butterfly valvegate valvecheck valveglobe valveknife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

related news /knowledge: Classification and characteristics of ball valve; What is a ball valve?; Properties of Fixed ball valve.

Electric globe valve model coding method

Representation method of electric shut-off valve model in China. Globe valve is also called cut-off valve or stop valve.
As a cut-off valve, the electric shut-off valve is the most widely used and one of the most important valves. It is not only suitable for medium and low pressure pipelines, but also for high pressure places, and is relatively durable. It

Globe valve (9)

Globe valve (9)

relies on electric thrust to control the flow of the medium. However, since there are many types of electric shut-off valves and their structural forms are changeable, users should be familiar with the expression method of their model preparation when choosing electric shut-off valves, so as to avoid problems such as selecting the wrong type, replacing goods and returning goods!
The description of the electric shut-off valve model is represented by the code of the shut-off valve type, drive mode, connection mode, structure form, sealing material, nominal pressure, valve body material, etc., mainly for the model description of the existing electric shut-off valve products, such as customized When the material and structure of the globe valve products change, please select according to the valve preparation method.
The method of preparing the model of the electric shut-off valve:
Additional code for stop valve: W: means bellows, D: means low temperature, B: means heat preservation;
1) Type code of globe valve: J: means globe valve;
2) Stop valve transmission mode: manual without code, 5: bevel gear, 6: pneumatic, 9: electric;
3) Connection mode of stop valve: 4: flange connection, 6: welding;
4) The structure of the globe valve: 1 straight-through type, 2 Z-type straight-through, 3 three-way, 4-angle type, 5 Y-type DC type, 6 balanced straight-through type, 7 balanced angle type, 8-pin type;
5) Seal material of globe valve: F: fluorine rubber, H: stainless steel, N: nylon plastic, Y: cemented carbide, M: Monel alloy, W: valve body directly processed;
6) The nominal pressure of the shut-off valve: 16: means that the pressure of 1.6mpa is 16 kilograms, PN1.6-32mpa, IN150LB-1500LB, 5-63K;
7) Globe valve body material: A: titanium alloy, C: carbon steel, I: chromium molybdenum steel, P: stainless steel 304, R: stainless steel 316;
Examples of electric shut-off valve model preparation:

electric globe valve

electric globe valve

J941F46-16C Electric flange fluorine-lined globe valve
1. J: indicates the stop valve;
2. 9: indicates that the transmission mode is electric;
3. 4: The connection method is flange connection;
4. 1: The structure is a straight flow channel;
5. F: The sealing material is fluorine rubber;
6. 16: Indicates that the nominal pressure is 1.6MPa;
7. C: Indicates that the valve body material is carbon steel.

TH Valve is a professional manufacturer of butterfly valvegate valvecheck valveglobe valveknife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

Related news /knowledge: The working principle and characteristics of the globe valve; Representation method of butterfly valve model; Classification of the globe valves-(1);

V-type regulating ball valve

Working principle of pneumatic V-type regulating ball valve
The ball core of the pneumatic V-shaped regulating ball valve is designed with a special V-shaped notch, which has a shearing effect on the valve seat. It is especially suitable for media containing fibers, small solid particles, slurry and other media. According to different structural methods, it can generally be divided into flange and Wafer type; Pneumatic V-type ball valve is a fixed ball valve and also a single-seat sealed ball valve. It has the best adjustment performance among ball valves and can achieve flow adjustment. At the same time, since the valve core and seat are rotated without gaps, they can be wiped by themselves. The fouling on the ball and valve seat keeps a good seal between the ball and the valve seat.

electric V type ball valve

electric V type ball valve

Working principle of pneumatic V-shaped regulating ball valve:
Pneumatic V-shaped regulating ball valve realizes different degrees of proportionality according to the V-shaped angle of the V-shaped sphere. It is generally used in conjunction with a valve positioner to achieve proportional adjustment. The V-shaped spool is most suitable for various adjustment occasions and has a large rated flow coefficient. ,, The pressure loss is small, the use flow capacity is large, and it has accurate shut-off characteristics and control functions. The flow characteristics are approximately equal percentages. The opening and closing parts adopt the V-shaped ball structure, which completely solves the problem of easy deposition of medium in the valve cavity.
Features of pneumatic V-shaped regulating ball valve:
1. Pneumatic V-shaped ball valve V-shaped gap and valve seat produce a strong shear force to cut off impurities such as fibers, and has a self-cleaning function to avoid valve jamming.
2. The pneumatic V-type regulating ball valve has an inherent flow characteristic of approximately equal percentage and an adjustable ratio of up to 300:1, so it can provide precise control in a wide range of changes.

Note: Because the pneumatic V-type regulating ball valve is generally a single-seat sealed ball valve, it is not suitable for two-way use. Due to its streamlined shape and full right-angle rotation control, the maximum volume is extremely high, the flow capacity is particularly large, and the flow resistance is small.

pneumatic V type ball valve

pneumatic V type ball valve

Pneumatic V-type regulating ball valve principle dynamic diagram
The valve core of the pneumatic V-shaped regulating ball valve is designed as a V-shaped gap with a special switch. The V-shaped gap and the valve seat generate a strong shear force, which can cut off high-viscosity media containing fibers or small solid particles, and has a self-cleaning function , To avoid the phenomenon of valve jamming. Pneumatic V-shaped ball valve is suitable for regulation and control, with high stability. Even in the case of small flow or high-viscosity medium, it can also ensure the accuracy of control within the entire range; while O-shaped ball valve is suitable for cutting off, relatively It is economical.
There is a V-shaped opening on the sphere of the pneumatic V-shaped regulating ball valve. As the ball rotates, the opening area changes, but the shape of the opening surface is always triangular. The flow characteristics are approximately equal percentages, the adjustable ratio is large, and the pressure loss is small. The flow capacity is large, and it has accurate interception characteristics and control functions. The opening and closing parts adopt a V-shaped spherical structure, which completely solves the problem of easy deposition of medium in the valve cavity. It is suitable for fibrous and slurry fluids!
The angle of the V-shaped port of the pneumatic V-shaped ball valve can be customized to meet more precise shut-off characteristics and control functions. Generally, more V-shaped valves are used in slurry media. They are similar to cam flex valves and are much better than O-shaped valves. V-shaped ball valves are used as regulating valves. For example, if the medium is not clean, the flow coefficient is low, and the leakage level is high, etc. occasion.

Working principle of electric V-type regulating ball valve

V type ball valve drawing

V type ball valve drawing

The electric V-shaped regulating ball valve has a special-shaped V-shaped incision. When the valve is closed, the V-shaped incision and the valve seat form a wedge shape, which has a shearing effect. The electric V-shaped ball valve is suitable for the control of fibrous slurry, sewage and viscous particle media. It can prevent the seizure of dirt between the ball and the valve seat. It has a self-cleaning function and is a wide-ranging regulating valve.
When the electric V-shaped ball valve rotates, the V-shaped blade of the ball is tangent to the valve seat, thereby cutting off the fiber and solid matter in the fluid. However, the general ball valve does not have this function, so it is easy to cause the fiber impurities to get stuck when closed. , Bring great inconvenience to repair and maintenance. The valve core of the electric V-shaped ball valve will not be jammed by the fiber, and the flow rate of the pipeline medium is adjusted and controlled according to the change of the opening area of ​​the V-shaped gap.
Note: Since the electric V-type regulating ball valve is generally a single-seat sealing ball valve, it is not suitable for two-way use. The integral valve body structure is adopted, and there is no potential for leakage.
Features of electric V-shaped ball valve:
1. It has the advantages of compact structure, small volume, vertical and horizontal installation, etc., adopts movable metal valve seat, self-compensation function, and has superior sealing performance and long service life.
2. The electric V-shaped ball valve adopts a double-bearing structure, which has high mechanical stability and low starting torque, which ensures that the valve has excellent sensitivity and induction speed.
3. Maximum reliability (safety): The valve body is a whole, sturdy and durable, operation is not affected by pipeline pressure, and leakage of the valve body can be avoided.
4. The V-shaped gap and valve seat of the electric V-shaped regulating ball valve produce a strong shearing force to cut off impurities such as fibers, and has a self-cleaning function to avoid valve jamming.
5. Maximum flow volume: Due to the streamlined shape of the electric V-shaped ball valve and the full right-angle rotation control, the maximum volume is particularly high, the flow capacity is particularly large, and the flow resistance is small.

TH Valve is a professional manufacturer of butterfly valvegate valvecheck valveglobe valveknife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

related news /knowledge:
O type |V type ball valve structure principle;
The role and classification of valves; 
Pneumatic ball valve-with high platform vs with bracket;
The working principle of the ball valve (GIF)

Pneumatic globe valve model preparation method

Pneumatic globe valve /cut-off valve model preparation method
Pneumatic shut-off valve is used to open and close the pipeline medium by compressed air, and the action speed is relatively faster. Different materials and seals are selected, which can be applied to various pressure, temperature

and medium conditions, and the seal is reliable and the performance is excellent. However, since there are many types of pneumatic stop valves and their structural forms are changeable, users should be familiar with their model designation method when choosing pneumatic stop valves, so as to avoid problems such as selecting the wrong type, replacing goods and returning goods!
Pneumatic globe valve model preparation instructions are represented by the code of the globe valve type, drive mode, connection mode, structure form, sealing material, nominal pressure, valve body material, etc., mainly for the model description of the existing pneumatic globe valve products, such as customized When the material and structure of the globe valve products change, please select according to the valve preparation method.
Pneumatic shut-off valve model preparation method:
Additional code for stop valve: W means bellows, D means low temperature, B means heat preservation;
1) Type code of globe valve: J means globe valve;
2) Stop valve transmission mode: manual without code, 5 bevel gear, 6 pneumatic, 9 electric;
3) Connection mode of stop valve: 4 flange connection, 6 welding;
4) The structure of the globe valve: 1 straight-through type, 2 Z-type straight-through, 3 three-way, 4-angle type, 5 Y-type DC type, 6 balanced straight-through type, 7 balanced angle type, 8-pin type;
5) Seal material of globe valve: F fluorine rubber, H stainless steel, N nylon plastic, Y cemented carbide, M Monel alloy, W valve body directly processed;
6) The nominal pressure of the shut-off valve: 16 means that the pressure of 1.6mpa is 16 kilograms, PN1.6-32mpa, IN150LB-1500LB, 5-63K;
7) Globe valve body material: A titanium alloy, C carbon steel, I chromium molybdenum steel, P stainless steel 304, R stainless steel 316;
Examples for the compilation of pneumatic shut-off valve models:

pneumatic globe valve

pneumatic globe valve

WJ641H-16C Pneumatic Bellows Globe Valve
1. W: means bellows
2. J: represents the stop valve;
3. 6: indicates that the transmission mode is pneumatic;
4. 4: The connection method is flange connection;
5. 1: The structure is a straight flow channel;
6. H: Hard seal made of stainless steel for the sealing pair;
7. 16: Indicates that the nominal pressure is 1.6MPa;
8. C: Indicates that the valve body material is carbon steel.

TH Valve is a professional manufacturer of butterfly valvegate valvecheck valveglobe valveknife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

related news /knowledge: The working principle and characteristics of the globe valve;