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How to choose a valve in the chemical industry

August 5, 2021

The media transported in various pipelines in the chemical industry are usually corrosive, such as sulfuric acid, hydrochloric acid, nitric acid and other corrosive media. All corrosion protection is the most basic requirement of chemical equipment. Chemical valves are of course no exception, and the selection of valve materials must be corrosion-resistant. If the chemical valve is wrongly selected, it will damage the equipment at the slightest level, or cause serious accidents, causing injury to machinery, equipment and even people. However, for different corrosive media, the selection of valves is also different. This article will talk about the key points of valve material selection for some common chemical media:

lug type butterfly valve, ductile iron, center lined,

Hydrochloric acid: Most metal materials, including various stainless steel materials, are not resistant to hydrochloric acid corrosion, and high-silicon ferro-molybdenum can only be used in hydrochloric acid below 50°C and 30%. Contrary to metal materials, most non-metal materials have good corrosion resistance to hydrochloric acid, so rubber-lined valves (such as fluoroplastics, etc.) are the best choice for transporting hydrochloric acid. But if the temperature of the medium exceeds 150°C, or the pressure is greater than 16 kg, any plastics (including fluoroplastics and even polytetrafluoroethylene) will be difficult to handle. For hydrochloric acid exceeding this condition, there is no ideal valve currently on the market.

Sulfuric acid: As one of the strong corrosive media, sulfuric acid is an important industrial raw material with a wide range of uses. Different concentrations and temperatures of sulfuric acid have great differences in the corrosion of materials. For concentrated sulfuric acid with a concentration of more than 80% and a temperature of less than 80°C, carbon steel and cast iron have good corrosion resistance, but it is not suitable for high-speed flowing sulfuric acid. Not suitable for use as a valve material; ordinary stainless steels such as 304 and 316 have limited use for sulfuric acid media. Therefore, pump valves for transporting sulfuric acid are usually made of high-silicon cast iron (difficult to cast and process) and high-alloy stainless steel (20 alloy valve). Fluoroplastics have better resistance to sulfuric acid, and fluorine-lined valves (recommended by Tanghai Valves) are a more economical choice. If the pressure is too high and the temperature rises, the point of use of the plastic valve will be impacted, and you can only choose the more expensive ceramic ball valve.

Nitric acid: Most metals are rapidly corroded and destroyed in nitric acid. Stainless steel is the most widely used nitric acid resistant material. It has good corrosion resistance to all concentrations of nitric acid at room temperature. Note that stainless steel containing molybdenum (such as 316, The corrosion resistance of 316L) to nitric acid is not better than that of ordinary stainless steel (such as 304, 321), and sometimes even worse.

Acetic acid: Acetic acid is one of the most corrosive substances in organic acids. Ordinary steel will be severely corroded in acetic acid at all concentrations and temperatures. Stainless steel is an excellent acetic acid resistant material. 316 stainless steel containing molybdenum is also suitable for high temperature and rarefied materials. Acetic acid vapor. For demanding requirements such as high temperature and high concentration of acetic acid or other corrosive media, high alloy stainless steel or fluoroplastic pumps can be used.

Salt water/sea water: The corrosion rate of ordinary steel in sodium chloride solution, sea water and salt water is not very high, and generally must be protected by paint; all kinds of stainless steel also have a very low uniform corrosion rate, but may cause local corrosion due to chloride ions. It is usually better to use 316 stainless steel.

TH Valve is a professional manufacturer of butterfly valve, gate valve, check valve, globe valve, knife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

Gate valve structure diagram and working principle

August 4, 2021

Gate valve structure; Working principle of gate valve
Gate valve /stop valve structure:
The gate valve refers to a valve in which the gate closing member moves along the vertical direction of the center line

rising stem gate valve-open and closed position

of the passage. Generally, it consists of valve body, valve seat, valve stem, gate, valve cover, and sealing ring. It can be transformed into a variety of electric gate valves and pneumatic gate valves by equipping transmission devices and gate valves. It is used for full-open and full-close cut-off, and cannot be used for adjustment and throttling. ,
Gate valve structure diagram Gate valve working principle:
The gate of the gate valve moves linearly with the valve stem. Usually there is a trapezoidal thread on the lifting rod. Through the nut on the top of the valve and the guide groove on the valve body, the rotary motion is changed into linear motion, that is, the operating torque is changed. For operating thrust. When the gate valve is closed, the sealing surface can only rely on the medium pressure to seal, that is, rely on the medium pressure to press the sealing surface of the gate to the valve seat on the other side to ensure the sealing of the sealing surface, which is self-sealing. Most gate valves adopt forced sealing, that is, when the valve is closed, the gate must be forced against the seat by external force to ensure the sealing performance of the sealing surface.

gate valve working diagram-3D GIF animated presentation

When the gate valve is opened, when the lift height of the gate is equal to 1:1 times the valve diameter, the fluid passage is completely unblocked, but this position cannot be monitored during operation. In actual use, the apex of the valve stem is used as the mark, that is, the unmovable position, as its fully open position. In order to take into account the lock-up phenomenon caused by temperature changes, it is usually opened to the top position, and then rewind 1/2-1 circle, as the position of the fully open valve. Therefore, the fully open position of the valve is determined by the position of the gate (ie stroke).

Non-rising stem(NRS) and rising stem(RS) gate valve

August 4, 2021

structures and differences of Non-rising stem(NRS) gate valve and rising stem(RS) gate valve
RS gate valve structure picture, NRS gate valve structure picture

non-rising stem gate valve-open and close position

RS gate valve and NRS gate valve are different from the transmission mode. RS gate valve is a handwheel that drives a nut to rotate in place, and the stem is linearly raised and lowered to complete the switch; NRS gate valve is a handwheel that drives the stem to rotate, and there are threads in the gate. Nut) to move up and down to complete

the switch.
Structural principle of gate valve:
1. NRS gate valve structure: The stem nut is in the valve body and is in direct contact with the medium. When opening and closing the gate, it is realized by rotating the valve stem.
2. RS gate valve structure: the stem nut is on the bonnet or bracket. When opening and closing the gate, the stem nut is rotated to realize the lifting of the stem.

DIN-F4-BB-NRS-soft seated-wedge gate valve-DN100-PN16-copper holding ring-handwheel (3)

The difference between RS gate valve and NRS gate valve:
1. RS gate valve can see the screw, but NRS can not see the screw;
2. The RS gate valve raises or lowers the disc through the threaded transmission of the valve stem and the steering wheel; when the NRS gate valve is switched on and off, the steering wheel and the valve stem are connected and relatively immobile. It drives the valve through the rotation of the valve stem at a fixed point. The flap is lifted up and down to complete the opening and closing;
3. The transmission thread of the NRS gate valve is located inside the valve body. During the opening and closing process, the valve stem only rotates, and the gate is raised and lowered in the valve body; the valve stem of the RS gate valve drives the gate to rise and fall together, and the drive thread on the valve stem Outside the valve body, the opening and closing and position of the gate can be intuitively judged according to the movement direction and position of the valve stem;

rising stem gate valve-RS-BB OS&Y (3)

4. The height of the NRS gate valve is small; the RS gate valve requires a larger installation space;
5. The structure of the RS gate valve is beneficial to the lubrication of the valve stem, and the degree of opening and closing is obvious; the thread of the valve stem of the NRS gate valve is not only unable to be lubricated, but it is directly corroded by the medium and is easily damaged. Therefore, the RS gate valve is more widely used.

Single eccentric|double eccentric|triple eccentric butterfly valve structure principle (diagram)

July 30, 2021

The evolution of butterfly valve sealing structure: single eccentric butterfly valve, double eccentric butterfly valve and triple eccentric butterfly valve

Butterfly valves have been widely used due to their low cost, small size, light weight and long life. With the development of my country’s industry, various industries have more and more stringent requirements for the performance of equipment, especially in some gas pipelines or other hazardous material pipelines, the butterfly valve must achieve zero leakage, so the sealing structure design of the butterfly valve has always been important Research topics.

With the rapid development of modern industrial technology, butterfly valves are widely used in pipeline control systems, especially large-diameter pipeline control systems where other control valves are difficult to apply. Generally, the valve seat of the butterfly valve is a fixed type, and its materials are polymer and metal. The polymer valve seat is mainly suitable for working conditions with lower temperature. Although the metal seat butterfly valve can meet the higher temperature and pressure However, the elasticity of the metal valve seat is lower than that of the polymer valve seat, and the sealing performance is poor. The improvement of various performances of butterfly valves is closely related to its continuous improvement. For example, the development of butterfly valve sealing structure technology has successively experienced the evolution process of ordinary butterfly valve, single eccentric butterfly valve, double eccentric butterfly valve and triple eccentric butterfly valve.

Since the rotation center of the butterfly plate (that is, the center of the valve shaft) and the sealing section of the butterfly plate are set eccentrically according to a, the butterfly plate sealing surface gradually separates from the valve seat sealing surface during the opening process of the butterfly valve, and the butterfly plate rotates to 20°～25° , The sealing surface of the butterfly plate is completely separated from the sealing surface of the valve seat. When the valve is fully opened, a gap x is formed between the two sealing surfaces, so that the relative mechanical wear and extrusion between the two sealing surfaces of the butterfly valve is greatly reduced during the opening and closing process. Ensure the sealing of the butterfly valve.

Since the rotation center of the butterfly plate (that is, the center of the valve shaft) and the center line of the valve body are offset by size b on the basis of the single eccentric butterfly valve, the sealing surface of the butterfly plate will be faster than the single eccentric sealing butterfly valve during the opening process of the butterfly valve. When the butterfly plate rotates to 8°～12°, the butterfly plate sealing surface is completely separated from the valve seat sealing. When it is fully opened, a larger gap y is formed between the two sealing surfaces. This type of butterfly valve is designed , Which greatly reduces the mechanical wear and extrusion deformation between the two sealing surfaces, and improves the sealing performance of the butterfly valve.

There are different types of eccentric sealing butterfly valves, and the fields of application and their respective characteristics are naturally different. But fundamentally speaking, the basic principles of eccentric sealing butterfly valves are similar.

Structural characteristics of single eccentric butterfly valve:

single eccentric butterfly valve structure diagram

1. The center of rotation of the disc plate (that is, the center of the valve shaft) is located on the center line of the valve body, and an A-size offset is formed on the sealing section of the valve plate. The single eccentric butterfly valve is that the rotation center of the disc plate is on the center line of the valve body, and the valve plate deviates a distance from the sealing surface, which is suitable for soft sealing.
2. When the valve is closed, the valve seat and the sealing surface of the valve plate are in a relatively interference contact state. To achieve the seal, it is mainly by pressing the sealing ring to expand in the peripheral direction to produce the sealing specific pressure and the pipeline pressure against the valve plate. It can only be sealed in one direction because of the strong force.
3. When the valve is opened, the contact side of the valve plate and the valve seat is separated from the valve seat, and the other side is always two-point contact along the axial direction of the half circumference. Repeated opening and closing of the sealing ring is easy to be damaged, which affects the sealing performance. It is impossible to achieve a metal seal.
4. From a geometric point of view, it is obvious that X does not exist in the above figure, and in turn there is a certain amount of interference.
Structural features of double eccentric butterfly valve:

double eccentric butterfly valve structure diagram

The center of rotation of the valve plate (that is, the center of the valve shaft) forms an offset of dimension A on the sealing section of the valve plate, and forms an offset of dimension B with the center of the valve body.
Since the center line of the valve seat and the center line of the valve body form a β angle offset on the basis of the double eccentric butterfly valve, the sealing surface of the butterfly plate immediately leaves the sealing surface of the valve seat at the moment of opening during the valve opening process of the butterfly valve. Only at the moment of closing does it contact and compress the seat sealing surface. When fully opened, a gap y is formed between the two sealing surfaces, which is the same as that of the double eccentric sealing butterfly valve. The design of this type of butterfly valve completely eliminates the mechanical wear and abrasion between the two sealing surfaces, making the butterfly valve more effective in its sealing performance and use. The life span has been greatly improved.

Structural features of triple eccentric butterfly valve:

triple eccentric butterfly valve structure diagram

The center of rotation of the valve plate (that is, the center of the valve shaft) forms an offset A on the sealing section of the valve plate, and an offset b from the center of the valve body; the centerline of the valve body sealing surface and the centerline of the valve seat (ie the centerline of the valve body) An angular offset of β is formed.
The uniqueness of the triple eccentric butterfly valve is that the stem shaft on which the butterfly plate is installed is a three-segment shaft structure. This three-segment shaft type valve stem has two shaft sections concentric, and the center line of the central shaft is deviated from the two ends of the axis by a center distance. , The butterfly plate is installed on the intermediate shaft section. Such an eccentric structure makes the butterfly plate a double eccentric shape when in the fully open position, and a single eccentric shape when the butterfly plate rotates to the closed position. Due to the effect of the eccentric shaft, when it is close to closing, the butterfly plate moves a distance into the sealing cone surface of the valve seat, and the butterfly plate matches the sealing surface of the valve seat to achieve reliable sealing performance.
Related Knowledge: Common Sense of Eccentric Butterfly Valve

Related Products: Electric Triple Eccentric Butterfly Valve Pneumatic Triple Eccentric Butterfly Valve

TH Valve is a professional manufacturer of butterfly valve, gate valve, check valve, globe valve, knife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

Representation method of electric gate valve model

July 27, 2021

Representation method of electric gate valve model; model name modification method; code name modification method
The electric gate valve is composed of an electric actuator and a gate valve body. The gate plate is controlled by the

gate valve (1)

power supply pressure to perform up and down linear operation to connect or close the fluid medium in the pipeline. The applicable pressure, temperature and caliber range are large, and it is especially suitable for Medium and large diameter pipes. Electric gate valves can be divided into various series. The actuators have on-off type and intelligent type, and the structure is very changeable. When selecting the type, the user should be familiar with the electric gate valve model preparation instructions to avoid selecting the wrong model, placing the wrong order and technology Unknown parameters caused problems such as exchange and return.
Electric gate valve model preparation instructions are mainly for the detailed explanation of the additional conditions of the gate valve, drive mode, connection form, structural feature, sealing material, pressure level and valve body material. Other customized or special product models are not applicable to this method. , Additional explanation is required.
The method of preparing the model of the electric gate valve:
Additional code for gate valve: WZ means bellows gate valve, DZ cryogenic gate valve, NKZ vacuum gate valve, PZ knife gate valve;
Type of gate valve: Z;
Drive mode: manual without code (usually omitted according to regulations), 2 electro-hydraulic, 3 worm gear, 5-bevel gear transmission, 6 pneumatic, 9-electric;
Connection mode: 4 flange connection, 6 welding, 7 pair clip type;
Structural form: 0 elastic gate, 1 open-rod wedge-type single gate, 2-open-rod wedge-type double gate, 3-open-pole parallel single gate, 4-open-pole parallel double gate, 5 concealed Rod wedge single gate, 6 concealed rod wedge double ram, 7 concealed rod parallel single ram, 9 concealed rod parallel double ram;
Sealing material: W valve body is directly processed, T alloy, X rubber, F fluoroplastic, H-Cr stainless steel, Y cemented carbide, M Monel alloy;
Pressure rating: PN1.0-32Mpa, 16=1.6MPA means the pressure is 16 kg, 150LB-1500LB means the American

standard pound pressure, 5-63K means the Japanese pressure;
Valve body material: Z-gray cast iron, Q ductile iron, T alloy, C carbon steel, P stainless steel 304, R stainless steel 316, V chromium molybdenum vanadium steel.

electric stainless steel gate valve

Description of electric gate valve model preparation:
Z941H-16P Stainless steel electric flange gate valve1. Z: represents gate valve;
2. 9: indicates that the transmission mode is electric;
3. 4: The connection method is flange connection;
4. 1: The structure is an open pole wedge single gate;
5. H: The sealing material is stainless steel;
6. 16: Indicates that the nominal pressure is 1.6MPa;
7. P: indicates that the valve body material is stainless steel.

TH Valve is a professional manufacturer of butterfly valve, gate valve, check valve, globe valve, knife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

The sealing characteristics and principle of eccentric butterfly valve

July 26, 2021

Basic knowledge of eccentric butterfly valve: eccentric butterfly valve, also called offset butterfly valve; Eccentric butterfly valves can be divided into various types, generally single eccentric sealing butterfly valves, double eccentric sealing butterfly valves, and triple eccentric sealing butterfly valves.
Features of single eccentric sealing butterfly valve:
In order to solve the problem of squeezing between the butterfly plate and the valve seat of the concentric butterfly valve, a single eccentric butterfly valve was produced. Disperse and reduce the excessive squeezing between the upper and lower ends of the butterfly plate and the valve seat. However, because the single eccentric structure does not disappear during the entire opening and closing process of the valve, the scratching phenomenon between the butterfly plate and the valve seat has not disappeared, and the application range is similar to that of the concentric butterfly valve, so it is not used much.

Double eccentric-lug butterfly valve-D72F-150lbP-stainless steel (4)

The single eccentric sealing butterfly valve has the following characteristics:
1. It has a sealing structure with reliable performance and long service life.
2. It has a truss structure with small flow resistance, good rigidity and small pressure loss.
3. The valve plate sealing ring is easy to replace and easy to maintain.
4. The valve plate sealing ring adopts a “T”-shaped structure, and the sealing pair is linearly sealed.
5. The bottom end of the valve adopts bimetal thrust washer, which has excellent thrust performance.
6. The valve can be installed vertically or horizontally, with good applicability.
7. This type of valve is recommended to be used in one direction, and it can be used in two directions when the reverse sealing requirements are not strict.
8. When the valve is completely closed, the leakage of the seal test is zero.
9. Replace the valve plate sealing ring, O-ring, valve body, valve plate, shaft and other materials, which can be applied to a variety of media and different temperatures.
Features of double eccentric sealing butterfly valve:
On the basis of the single eccentric butterfly valve, the double eccentric butterfly valve is the most widely used double eccentric butterfly valve. Its structural feature is that the axis of the valve stem deviates from the center of the butterfly plate and the center of the body. The double eccentric effect enables the butterfly plate to be released from the valve seat immediately after the valve is opened, which greatly eliminates unnecessary excessive extrusion and scratching of the butterfly plate and the valve seat, reduces the opening resistance, reduces wear and improves The life of the valve seat is improved. The scraping is greatly reduced, and at the same time, the double eccentric butterfly valve can also use a metal seat, which improves the application of the butterfly valve in the high temperature field. But because its sealing principle is a positional sealing structure, that is, the sealing surface of the butterfly plate and the valve seat is in line contact, and the elastic deformation caused by the butterfly plate squeezing the valve seat produces a sealing effect, so the closed position is very demanding (especially metal Valve seat), low pressure bearing capacity, which is why traditionally people think that butterfly valves are not resistant to high pressure and have large leakage.
The main features of the double eccentric butterfly valve are as follows:

1. Adopting full flow design, not affected by impurity jamming. The conjoined “O”-shaped sealing line at both ends makes the pipeline installation without gaskets and maintains a reliable seal. Different materials can be selected according to different usage requirements.
2. The butterfly plate material adopts streamlined design, which can be used in two directions, with low flow resistance and excellent flow characteristics.
3. The shaft pin adopts the unpinning structure, which can tightly combine the butterfly valve stems without weakening the strength of the shaft and has good interchangeability.
4. The valve body connection can be applied to ANSI125/150, DIN2501 PN10/16, JISB2210 10K, JIS G5527 7.5K standards.
Features of triple eccentric sealing butterfly valve:

triple offset butterfly valve-double flange- (4)

1. API specifications
2. Double safety structure
3. No dead zone design
4. Body valve seat structure
5. Thin layer valve seat structure
6. Replaceable seal pair
7. Balanced fixed structure
8. Intrinsic refractory structure
9. High sealing packing structure
The structural feature of the triple eccentric butterfly valve is that while the double eccentric valve stem axis position is eccentric, the conical axis of the butterfly plate sealing surface is skewed to the cylinder axis of the body, that is to say, after the third eccentricity, the butterfly plate seals The cross-section is no longer a true circle, but an ellipse, and the shape of the sealing surface is therefore asymmetrical. One side is inclined to the center line of the body, and the other side is parallel to the center line of the body. The biggest feature of this third eccentricity is that the sealing structure is fundamentally changed. It is no longer a positional seal, but a torsion seal, that is, it does not rely on the elastic deformation of the valve seat, but completely relies on the contact surface pressure of the valve seat to achieve the seal. Therefore, the problem of zero leakage of the metal valve seat is solved in one fell swoop, and because the contact surface pressure is proportional to the medium pressure, the high pressure and high temperature resistance is also solved. Since its inception, the triple eccentric butterfly valve itself has undergone a process of self-improvement and continuous development in order to meet the increasingly severe requirements of working conditions. Even if the highest zero leakage is required, the triple eccentric butterfly valve can theoretically be achieved, but in fact it still relies on careful design and precision manufacturing.
Related knowledge: features of eccentric butterfly valve; Installation instructions of double eccentric butterfly valve

Related products: Electric triple eccentric butterfly valve Pneumatic triple eccentric butterfly valve

TH Valve is a professional manufacturer of butterfly valve, gate valve, check valve, globe valve, knife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

The difference between globe valve and gate valve

July 23, 2021

The difference between globe valve and gate valve, The difference between gate valve and globe valve

From the structure:
The length of the gate valve is shorter than that of the stop valve, and the height is higher than that of the stop valve. The installation of the rising stem gate valve should pay attention to the height. This should be paid attention to when the installation space is limited. The gate valve can be tightly closed with the sealing surface depending on the medium pressure, so as to achieve the effect of no leakage. When opening and closing, the valve core and the valve seat sealing surface are always in contact and rub against each other, so the sealing surface is easy to wear. When the gate valve is close to closing, the pressure difference between the front and rear of the pipeline is large, which makes the sealing surface wear more serious.

globe valve structure diagram

gate valve structure diagram

In principle:
The difference between the globe valve and the gate valve in principle is that the globe valve is a rising stem type, and the hand wheel rotates and rises together with the stem. In the gate valve, the hand wheel rotates and the valve stem moves upward. The flow rate is different, the gate valve is required to be fully open or fully closed, but the stop valve is not required. The shut-off valve has specified inlet and outlet directions; the gate valve has no inlet and outlet direction requirements.
Schematic diagram of gate valve Schematic diagram of globe valve
Explanation: The flow part of the gate valve is also the same as the straight pipe, but a gate is set in the pipe. If the gate is lifted up, the door will be fully opened, and the fluid of the stop valve will turn inside the valve. A 180-degree bend, usually the fluid enters from one side of the valve and after entering the valve, the fluid flows upward at a 90-degree angle, and then flows through the upper part of the valve body and then turns a 90-degree flow out, just as the fluid flows inside the valve. A cover is added to the upper outlet, the cover is closed and the door is closed, and the valve is opened when the cover is opened.

From the flow up:
The shut-off valve is low in and high out. From the outside, it is obvious that the pipeline is not on the horizontal line of one phase. The gate valve flow path is on a horizontal line. The stroke of the gate valve is larger than that of the stop valve.

globe cut-off valve working diagram-3D GIF animated presentation-flow direction

Explanation: From the perspective of flow resistance, the flow resistance of the gate valve is small when it is fully opened, and the flow resistance of the load stop valve is large. The flow resistance coefficient of ordinary gate valve is about 0.08~0.12, the opening and closing force is small, and the medium can flow in two directions. The flow resistance of ordinary globe valves is 3-5 times that of gate valves. When opening and closing, it needs to be forced to close to achieve the seal. The valve core of the stop valve does not contact the sealing surface when it is completely closed, so the wear of the sealing surface is very small. The stop valve that needs to add an actuator due to the main flow force should pay attention to the torque control mechanism Adjustment.

gate valve working diagram-3D GIF animated presentation-flow direction

From the installation:
1. The flow direction of the gate valve is the same when entering from both sides.
2. There are two ways to install the shut-off valve. One is that the medium can enter from below the valve core. The advantage is that the packing is not stressed when the valve is closed, which can prolong the service life of the packing and can be piped in front of the valve. Under pressure, the packing should be replaced; the disadvantage is that the driving torque of the valve is relatively large, which is about 1 times that of the upper flow, and the axial force on the valve stem is large, and the valve stem is easy to bend. Therefore, this method is generally only suitable for small-diameter stop valves (below DN50). For stop valves above DN200, the medium flows in from above. (The electric shut-off valve generally adopts the way that the medium enters from above.) The shortcoming of the medium entering method from above is just the opposite of that of the downward entering method.

From the sealing surface:
The sealing surface of the globe valve is a small trapezoidal side of the valve core (see the shape of the valve core for details). Once the valve core falls off, it is equivalent to closing the valve (if the pressure difference is large, of course the closing is not tight, but the anti-reverse effect is not bad). The gate valve is sealed by the side of the valve core gate plate, the sealing effect is not as good as the stop valve, and the valve core will not be closed like the stop valve when the valve core falls off.

You can check the detailed data sheet /specification /structure diagram /sizes /materials of

globe valve on:https://www.tanghaivalve.com/wp-content/uploads/2021/05/500-api-jis-globe-valve-cast-steel-forged-steel.pdf gate valve: https://www.tanghaivalve.com/wp-content/uploads/2021/05/301-data-sheet-gate-valve-th-valve.pdf

TH Valve is a professional manufacturer of butterfly valve, gate valve, check valve, globe valve, knife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

Gate valve model meaning and representation method

July 22, 2021

Gate valve model representation method | Gate valve model meaning
Explanation of the meaning of the gate valve model:

pneumatic gate valve (3)

Gate valve is one of the more common types of shut-off valves. It is generally suitable for full-open or full-close two-position operation control. It is mainly used to close the medium in the pipeline. It is usually called a cut-off valve or a blocking valve. With the increase in demand for valves and the expansion of demand in the machinery industry, gate valves have become an indispensable part of modern industrial control systems. For more and more complex working conditions and harsh use requirements, the correct selection of gate valve models is related to the adaptability of the pipeline medium and an important guarantee for the safety of the working conditions. The user should have a detailed understanding of the method of preparing the gate valve model to avoid problems such as selecting the wrong model, placing the wrong order, and unclear technical parameters resulting in replacement and return.
This compilation method is the representation method of the standard gate valve model in my country. It mainly explains in detail the additional conditions of the gate valve, drive mode, connection form, structural feature, sealing material, pressure level and valve body material. Other customized or special product models are not applicable to this method and need to be explained separately.
The method of formulating and expressing gate valve model:
Additional code for gate valve: WZ means bellows gate valve, DZ cryogenic gate valve, NKZ vacuum gate valve, PZ knife gate valve;
Type of gate valve: Z;
Drive mode: manual without code (usually omitted according to regulations), 2 electro-hydraulic, 3 worm gear, 5-bevel gear transmission, 6 pneumatic, 9-electric;
Connection mode: 4 flange connection, 6 welding, 7 pair clip type;
Structural form: 0 elastic gate, 1 open-rod wedge-type single gate, 2-open-rod wedge-type double gate, 3-open-pole parallel single gate, 4-open-pole parallel double gate, 5 concealed Rod wedge single gate, 6 concealed rod wedge double ram, 7 concealed rod parallel single ram, 9 concealed rod parallel double ram;
Sealing material: W valve body is directly processed, T alloy, X rubber, F fluoroplastic, H-Cr stainless steel, Y cemented carbide, M Monel alloy;
Pressure rating: PN1.0-32Mpa, 16=1.6MPA means the pressure is 16 kg, 150LB-1500LB means the American standard pound pressure, 5-63K means the Japanese pressure;
Valve body material: Z-gray cast iron, Q ductile iron, T alloy, C carbon steel, P stainless steel 304, R stainless steel 316, V chromium molybdenum vanadium steel.

Knife-gate-valve-1-

Example of preparing gate valve model:
PZ973H-16C Electric Wafer Type Knife Gate Valve

1. PZ: stands for knife gate valve;
2. 9: indicates that the transmission mode is electric;
3. 7: The connection method is a clip-on connection;
4. 3: The structure is an open pole parallel single gate;
5. H: The sealing material is stainless steel;
6. 16: Indicates that the nominal pressure is 1.6MPa;
7. C: Indicates that the valve body material is carbon steel.

TH Valve is a professional manufacturer of butterfly valve, gate valve, check valve, globe valve, knife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

Principle of Globe Valve (Figure)

July 21, 2021

Globe Valve is also called stop valve, shut-off valve. The opening and closing part of the globe valve is a plug-shaped valve disc, the sealing surface is flat or cone, and the valve disc moves linearly along the centerline of the fluid. The movement form of the valve stem includes a lifting rod type (the valve stem is raised and lowered, the hand wheel does not lift), and there is a lifting rotating rod type (the hand wheel and the valve stem rotate and lift together, and the nut is set on the valve body). The stop valve is only suitable for fully open and fully closed, adjustment and throttling are not allowed.
Brief introduction to the principle of the globe valve:

globe cut-off valve working diagram-3D GIF animated presentation

To put it simply, the principle of the globe valve is to use the torsion of the valve stem to give a downward pressure on the sealing surface, and rely on the pressure of the valve stem to make the disc sealing surface and the valve seat sealing surface closely fit to prevent the inflow of the medium or adjust the flow rate of the medium. . The opening and closing part of the stop valve is a cylindrical valve disc, the sealing surface is flat or conical, and the valve disc moves linearly along the center line of the fluid. The movement mode of the valve stem includes a lifting rod type (the valve stem is raised and lowered, and the hand wheel does not lift), and there is also a lifting rotating rod type

Schematic diagram of shut-off valve (closed state)

(the hand wheel and the valve stem rotate and lift together, and the nut is set on the valve body). The globe valve is a forced sealing valve, so when the valve is closed, pressure must be applied to the disc to force the sealing surface to not leak.

The working principle of the stop valve:
We assume that there is a pipe with a lid. Water flows in from the bottom of the pipe and flows out toward the nozzle. The lid of the outlet pipe is equivalent to the closing part of the shut-off valve. If the pipe lid is lifted up by hand, the water will flow out. When the cap is closed, the water stops flowing, which is equivalent to the working principle of a shut-off valve.

The shut-off valve relies on rotating the hand wheel to make the valve stem rise and fall, and drive the valve disc to make a linear displacement parallel to the flow direction of the medium to achieve the purpose of opening and closing. The handwheel rotates in a clockwise direction, and the working medium enters from the channel under the valve disc. At this time, the applied sealing force must be equal to or greater than the sum of the required specific pressure generated on the sealing surface and the upward force of the medium.

Schematic diagram of shut-off valve (open state)

When the shut-off valve is opened, when the opening height of the disc is 25% to 30% of the nominal diameter, the flow has reached the maximum, indicating that the valve has reached the fully open position. Therefore, the fully open position of the shut-off valve should be determined by the stroke of the valve disc.
Note:
1. The shut-off valve only allows the medium to flow in one direction, and has directionality when installed. ,
2. The function of the shut-off valve is either 0 or 1, either through or not through. In other words, the shut-off valve is only suitable for fully open and fully closed, and adjustment and throttling are not recommended.

TH Valve is a professional manufacturer of butterfly valve, gate valve, check valve, globe valve, knife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

Electric globe valve selection and application

July 20, 2021

Electric shut-off valve selection, Electric shut-off valve application, globe valve also named shut off valve or cut off valve.
Advantages of electric shut-off valve:
Once the electric shut-off valve is in the open state, there is no contact between its valve seat and the sealing surface of the disc, so its sealing surface is less mechanically worn, because most of the electric shut-off valves have relatively easy repairs. Or there is no need to remove the entire valve from the pipeline when replacing the sealing

electric globe valve

element,which is very suitable for the occasion where the valve and the pipeline are welded together. The most obvious advantage is that during the opening and closing process, the friction between the disc and the sealing surface of the valve body is smaller than that of the gate valve, so it is wear-resistant. The opening height is generally only 1/4 of the diameter of the valve seat passage, so it is much smaller than the gate valve. Usually there is only one sealing surface on the valve body and the valve flap, so the manufacturing process is better and it is easy to maintain. The flow direction of the medium through this type of valve has changed, so the flow resistance of the electric shut-off valve is higher than that of other valves.

Selection of electric shut-off valve:
Commonly used electric globe valves are electric straight-through globe valves, electric throttle valves, electric angle globe valves, electric DC globe valves, electric plunger globe valves, etc. In addition to electric throttle valves, other electric globe valves generally do not Make high-pressure choices.
1. Angle type electric shut-off valve; in the angle type electric shut-off valve, the fluid only needs to change its direction once, so that the pressure drop through this valve is smaller than that of the conventional structure of the electric shut-off valve.
2. DC type electric shut-off valve; electric shut-off valve in the DC type or Y-shaped electric shut-off valve, the flow passage of the valve body is in a diagonal line with the main flow path, so that the degree of damage to the flow state is smaller than that of the conventional electric shut-off valve, so it passes The pressure loss of the valve is correspondingly small.
3. Plunger type electric shut-off valve: This type of electric shut-off valve is a modification of the conventional electric shut-off valve. In this valve, the disc and valve seat are usually designed based on the plunger principle. The valve clack is polished so that the plunger and the valve stem are connected, and the sealing is achieved by two elastic sealing rings sleeved on the plunger. The two elastic sealing rings are separated by a sleeve ring, and the sealing ring around the plunger is pressed firmly by the load exerted on the bonnet by the bonnet nut.
Electric shut-off valve application:
If the electric shut-off valve is used in high-pressure occasions, it is generally connected by butt welding, or electric angle type shut-off valve is used. According to the material, you can choose carbon steel or 304 stainless steel. If the temperature is relatively high, you need to choose chromium-molybdenum steel or chromium-molybdenum-vanadium steel. The typical J941Y-170V electric high temperature and high pressure stop valve used in power plants.

TH Valve is a professional manufacturer of butterfly valve, gate valve, check valve, globe valve, knife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

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