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Two-way triple eccentric butterfly valve

The two-way hard-sealed butterfly valve is a valve product that has been developed rapidly in recent years. From the earliest centerline butterfly valve to the later triple eccentric sealing butterfly valve to the current triple eccentric two-way sealing structure, the hard sealing butterfly valve has greatly reformed and improved its own sealing performance. In the course of this evolution and development, leading valve manufacturers have paid tremendous hard work and efforts.

cryogenic triple offset butterfly valve 1

cryogenic triple offset butterfly valve 1

Let’s first take a look at the sealing characteristics of the two-way hard-sealed butterfly valve. Its sealing material is forged with metal or materials with strong hardness. It has strong durability and longer service life than ordinary valve products. However, because of the material characteristics of the sealing surface, the sealing performance is worse than that of ordinary butterfly valves. Make it completely sealed. But now, with the improvement of technology, there have been the emergence of multi-layer hard sealing butterfly valves, which can achieve zero leakage and have the dual advantages of soft and hard sealing.
The seat sealing surface of the two-way hard sealing butterfly valve adopts alloy material butt welding form, high temperature resistance, easy to operate, and the opening and closing torque is transmitted to the valve stem without friction, which greatly improves the sealing performance of the sealed butterfly valve and prolongs its service life. Its main technical feature is the advantages of sealing two-way. This structure effectively compensates for the pressure of the medium, and can achieve zero-leakage sealing performance regardless of whether it is at low temperature or high temperature.
Science and technology are developing, and society is also progressing. In the past ten years of development, the two-way hard seal butterfly valve has made great progress in product development, performance, quality, reliability, and service. The market prospects are optimistic. In the future, valve manufacturers will also make greater efforts to continuously innovate and formulate development paths in terms of electricity, water, and materials. Speed ​​up the elimination of low-efficiency and high-energy-consuming butterfly valve products, adjust the industrial structure, and promote the development and promotion of new technologies and products. At present, some long-established manufacturers already have their own multi-system butterfly valve products. If you want to purchase two-way hard-sealed butterfly valves, Tanghai Valve is your first choice.

Compared with ordinary butterfly valves, the two-way hard-to-hard seal butterfly valve has the biggest difference in that it does not require the installation direction, that is, the direction of its input and output is uncertain. Ordinary butterfly valves are one-way and have restrictions on the installation direction. In addition to this, there is another point to pay attention to when installing the two-way hard-to-hard seal butterfly valve, that is, it cannot be installed and used in places with too much pressure.
Why can’t the two-way hard-to-hard sealing butterfly valve be used in places with too much pressure? Now let’s take a look at the reasons:
1. Because the valve plate is in a normally open state, the sealing ring fixed on the valve plate is multi-layered, that is, multi-layer soft and hard stacked sealing ring. In the normally open state, the medium will flush its sealing surface positively. If the pressure is too high, the soft sealing tape in the metal sheet sandwich will be easily washed away and cause leakage.
2. At the same time, because the overall structure of the valve plate of the two-way hard-to-hard seal butterfly valve is generally thicker, the flow resistance is also relatively large. If it is installed in a place with high pressure, the flow resistance and friction can be imagined, and the damage to the sealing surface will be great.
3. Because this product is a two-way seal, the product seal is mainly to press the valve plate against the valve seat through the torque of the transmission device. The greater the pressure, the tighter the seal, but it should be in a positive flow state at this time. But if the medium in the flow channel flows backwards, if it is installed in a pipeline position with too much pressure, it is easy to cause the positive pressure of the seal between the valve plate and the valve seat to be less than the medium pressure, and leakage will occur.
The two-way hard-to-hard sealing butterfly valve has many advantages, including: it is not hindered by forward pressure and reverse pressure, and can be reliably shut off; the two sealing surface materials of the sealing pair can choose different functional materials according to different hardness; there is automatic The centering function can automatically overtravel to compensate for wear. In addition, a series of advantages such as small size, light weight, convenient transportation, installation, maintenance and repair, and reliable operation make the two-way hard-to-hard seal butterfly valve more and more popular in the market. If you have relevant needs, please consult Tanghai Valve and choose your suitable valve product.

TH Valve is a professional manufacturer of butterfly valvegate valvecheck valveglobe valveknife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

Video of triple eccentric butterfly valve: https://youtu.be/AkRwg2X1Wh0

Related news/knowledge:
Problems Existing in the Use of Triple Eccentric Butterfly Valves
Structural characteristics & features of flanged butterfly valves
Comparison of bellows globe valve and ordinary globe valve
The difference between knife gate valve and ordinary gate valve

Purchasing precautions for handle butterfly valves

When purchasing handle butterfly valves, it is not enough to only know the product specifications, categories and working pressure requirements, and it is impossible to achieve a good balance. Because different handle butterfly valve manufacturers have their own corporate standards and product personality, and some non-standard

JIS 10K-wafer butterfly valve-backup seat (4)

JIS 10K-wafer butterfly valve-backup seat (4)

production to meet different customer requirements, it is unscientific to purchase valves based on rigid requirements such as specifications. So what should we refer to? There are mainly several aspects, including working pressure, caliber, what medium to pass, and what to use, etc. When purchasing valves, detailed technical parameters must be listed and a consensus must be reached with the valve manufacturer. Below we introduce in detail:
1. Working conditions
Valve specifications and types should be combined with the requirements of pipeline planning documents, that is, working conditions. The model of the valve should indicate the national standard number it is based on. The working pressure of the valve, the working pressure of the pipeline, and the working pressure that the valve can take over should be greater than the actual working pressure of the pipeline. Either side of the valve in the closed state should be able to take over 1.5 times the valve working pressure without leakage. When the handle butterfly valve is in the open state, the valve body needs to be able to take over twice the pressure of the valve. The valve manufacturing standard should be clearly based on the national standard number.
2. Valve standard quality
The material of the valve body should be mainly carbon steel and stainless steel. Stem material, stainless steel stem that is not easy to rust is more commonly used, and the nut material is mostly brass or bronze. The material of the sealing surface can be divided into metal seal and soft seal. The valve seat and valve plate are made of metal material, which is a hard seal, including stainless steel, ductile iron, etc. If one side between the valve seat and the valve plate is made of elastic material such as rubber, tetrafluoroethylene, etc., it is a soft sealing butterfly valve. When purchasing soft-seal handle butterfly valves, the physical, chemical and hygienic testing data of the valve plate lining material should be clear. For the sanitary, anti-aging performance, and wear resistance of the handle butterfly valve, you must also understand the manufacturer.
The above is the best technical knowledge to know when purchasing handle butterfly valves. At present, many valve factory products in our country still have the shortcomings of internal leakage, low appearance quality, short life, inflexible operation, and unreliable valve electric and pneumatic devices. Some high temperature, high pressure and valves required on key devices still rely on imports. Therefore, in order to make a breakthrough in the industry, Tanghai Valve has a clear focus on the concept of boutique: whether it is the exhibits at the exhibition or the parts seen by the visiting enterprises, the appearance of Tanghai Valve is neat and delicate, and the parts protection is in place. Small parts Use plastic protective covers, wooden seats and leather pads for large parts. These details are countless, all in order to establish a better brand image and increase the trust of new customers in the product. If you want to purchase handle butterfly valves, please come to Tanghai to visit and purchase, more professional and more assured.

TH Valve is a professional manufacturer of butterfly valvegate valvecheck valveglobe valveknife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

Video of center-lined butterfly valve: https://youtu.be/NuSZH_AJcwY

Related news/knowledge:
Introduction to the Features of Lever Wafer Butterfly Valve
The correct operation method of manual valve
Installation requirements for manual butterfly valves
Resilient seated /soft-seal butterfly valve prices

Instructions for the safe use of resilient seated flanged butterfly valves

The resilient seated flanged butterfly valve has the characteristics of small opening torque, flexibility and convenience, labor-saving and energy-saving. The sealing form of the soft seal has reliable performance and can achieve no leakage. Therefore, the use of flange soft-seal butterfly valve is very wide, and it has its presence in all major pipeline systems, and its safe use has gradually attracted attention.

Double flange butterfly valve (16)

Double flange butterfly valve (16)

First of all, the safety of the valve piping system must first consider the main valve. A soft-seal flanged butterfly valve is required to be used as a safety master valve. The function is to cut off and connect the entire pipeline system. In normal production, it is also in the normally open state. The main valve is generally not used to adjust the flow rate and should be installed at the inlet of the main pipeline.
Secondly, a main valve is also needed at the inlet of the branch pipeline. The butterfly valve here is mainly used to control the branch pipeline safely. In addition to the cut-off function, the main valve of the branch pipeline also has the function of adjusting the flow rate. Adjust the flow rate to meet the needs of the branch pipeline flow size, and strictly follow a certain ratio, which is adjusted and controlled by the main valve of each branch pipeline. There should be two flanged soft-seal butterfly valves or safety valves that are often switched on or off or used for adjustment. One of the butterfly valves is spare and is normally open and not in use. A spare valve can be used if there is a problem with the working butterfly valve, so that it will not affect the production. After repairing, a butterfly valve is still reserved as a spare.
On liquid and gas pipelines, a safety drain valve is required at the lowest point or at a suitable place. The function is to empty the medium blocked in the pipeline to avoid air resistance in the pipeline. Because the gas in the pipe will reduce the pipe section, increase the transmission resistance, reduce the flow rate, and affect production. For some special liquids that will dissolve gas after a certain period of time and cannot be discharged during operation, it is also necessary to drain the butterfly valve.
The closing of the resilient seated flanged butterfly valve also has safety requirements. After the valve is closed tightly, some media will also change as the temperature changes, and the thermal expansion of the valve components will increase the pressure between the butterfly valve and the valve seat. When it is turned on again, it will inevitably bring difficulties. Therefore, the torque required to open the valve will be greater than the torque required to close the valve. The resilient seated flanged butterfly valve needs to overcome the increase of static friction due to the increase of the pressure between the sealing surfaces due to the temperature change. Because of the friction between the sealing surfaces, when the valve is closed and opened again, the required torque is much larger than the torque required to close the valve.

TH Valve is a professional manufacturer of butterfly valvegate valvecheck valveglobe valveknife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

Video of center-lined butterfly valve: https://youtu.be/NuSZH_AJcwY

Related news/knowledge:
The role and classification of valves
Factors Affecting the Operation and Use of resilient seated butterfly valves
Introduction to the applicable occasions of butterfly valve
Applicable occasions and application conditions of butterfly valves

What is a triple eccentric metal seated butterfly valve

The triple eccentric metal seated butterfly valve is classified from the multi-level metal seated butterfly valve. Named because of the triple eccentricity structure. Its sealing performance is as good as the soft sealing butterfly valve, and it can maintain a good seal even in a high-pressure and high-temperature environment. It is often used for heating, gas, and gas, oil, acid and alkali environments, and appears in industrial pipelines such as petrochemical, food, medicine, textile, paper, electricity, sewage treatment, water supply and drainage, and smelting. A variety of gas, liquid, semi-fluid and micro-particle powder transportation pipelines or containers also play an important role. In more and more sites, it has gradually begun to replace electric gate valves and stop valves. And the installation position of the triple eccentric metal seated butterfly valve can be arbitrary, which is very convenient.

triple eccentric butterfly valve-wafer-lug-double flange-welded (5)

triple eccentric butterfly valve-wafer-lug-double flange-welded (5)

Let’s take a look at its structural characteristics and principle of action:
1. The difference between the triple eccentric metal seated butterfly valve and the ordinary butterfly valve is the triple eccentric design structure. The advantage of this structure is that there is less friction and no wear during the opening and closing process, which greatly extends the service life of the valve. The disc installation center and the rotation center are designed with a strict eccentricity.
2. The valve seat of this product is embedded with O-shaped rubber ring or fluorine plastic as the sealing gasket. This greatly compensates for the lack of tight sealing of the hard seal butterfly valve, while retaining the advantage of strong applicability of the hard seal. When the medium pressure is introduced into the sealing groove, the product seal squeezes the valve seat sealing surface to the butterfly plate under pressure to seal the valve. This unique sealing structure makes the greater the pressure, the stronger the sealing force.
3. The advantage of the triple eccentric metal seated butterfly valve is also reflected in the later maintenance. Once the sealing ring leaks, the valve can be fine-tuned to the required size by the adjusting screw to the direction of the butterfly plate without disassembling the valve, and the sealing performance of the new valve can be regained, which is a very valuable advantage.
4. In addition to the manual type, the product also has three categories and six series of products such as pneumatic and electric, which fully meets the needs of the site.
On the occasion of use, the triple eccentric metal seated butterfly valve is very suitable for working conditions where the temperature is high and leakage is not allowed, and the medium is impure and impurity, such as cement plants and power plants. And the sealing can be improved by surfacing the sealing surface and improving the strength of the valve seat. If the working conditions allow certain leakage, the ventilation butterfly valve is better to use. Tanghai Valve independently develops, produces and sells various butterfly valve products, including hard-sealed butterfly valves, flanged butterfly valves, electric butterfly valves, pneumatic butterfly valves, pipe network butterfly valves and many other products. Welcome to visit our factory.

TH Valve is a professional manufacturer of butterfly valvegate valvecheck valveglobe valveknife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

Related news/knowledge:
Features of Stainless Steel Valves
Precautions for the use of triple eccentric metal seated butterfly valve
Selection and application of eccentric butterfly valve
What are the characteristics of the hard seal butterfly valve

How to prevent the motor of electric flange butterfly valve from overloading

The torque and axial force of the valve electric actuator are limited, so usually the valve electric device uses a torque-limiting coupling. Most of the torque type is three-jaw connection or key connection, and the valve electric device does not bear the axial thrust. Most of the thrust type is threaded connection, which can bear larger axial thrust. What determines the execution torque of an electric actuator? It is mainly determined by the specifications of the electric device. The overload operation of the electric flange butterfly valve motor is actually a manifestation of the working torque of the motor being higher than the control torque. The following several situations may cause the motor to run at an overload, which needs our attention.

Double flange butterfly valve (16)

Double flange butterfly valve (16)

1. When the power supply voltage is low and the required torque cannot be obtained, stop the motor;
2. Wrongly adjust the torque limit mechanism to make it larger than the stopping torque, causing continuous excessive torque and stopping the motor;
3. Using intermittently, the heat accumulation generated exceeds the allowable temperature rise value of the motor;
4. For some reason, the torque limit mechanism circuit breaks down, the torque is too large and the ambient temperature is too high, and the thermal capacity of the motor is relatively reduced, which may cause the motor to overload.
5. The motor model does not match the requirements of the electrical equipment, and the actual output torque does not have enough corresponding margin, which may cause damage to the motor during overload operation.
Generally speaking, there are two ways to protect the motor: one is to judge the increase or decrease of the input current of the motor; the other is to judge the heating of the motor itself. The basic protection method to prevent the motor from overloading is: using a thermostat to protect the motor from continuous operation or jog operation; using a thermal relay to protect the motor from stalling; using a fuse or overcurrent relay for short-circuit accidents. Most electrical equipment manufacturers connect the stroke and torque protection in series. When over-travel or over-torque, the micro switch cuts off the AC contactor coil control power in time, thereby cutting off the main circuit of the motor. Or there is a temperature control switch in the motor. When the valve motor is over-torque or running for a long time, the temperature of the motor rises. When the temperature exceeds the set temperature value, the temperature control switch immediately cuts off the control circuit to protect the motor.
During operation, the rotation direction of the handwheel of the electric device is always the same as the rotation direction of the output shaft, clockwise is to close the valve, and counterclockwise is to open the valve. If the actual rotation direction of the motor does not conform to the regulations, any two phases of the three-phase power supply need to be replaced. Otherwise, the protection measures will be ineffective and the motor will be damaged due to reverse phase.

TH Valve is a professional manufacturer of butterfly valvegate valvecheck valveglobe valveknife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

Related news/knowledge:
Valve actuator / actuation -(3)-classifications
How to select electric actuator of the electric regulating butterfly valve
Butterfly valve use principle and installation instructions
Butterfly valve and its Development history – (1)

Common leakage problems and remedies of resilient-seated gate valves

The resilient seated flange gate valve is an updated product of the gate valve, because the gate plate is wrapped by elastic materials such as rubber or PTFE, or the valve seat is made of elastic material. In short, one of the valve seat and the valve plate can be regarded as soft seal. The combination of soft and hard sealing can achieve zero leakage. And because the connection form is flange connection, hence the name. It is widely used in fluid pipelines such as

AWWA C509-C515-resilient seated gate valve-DN600-150lb (2)

AWWA C509-C515-resilient seated gate valve-DN600-150lb (2)

tap water, sewage, construction, petroleum, chemical industry, food, medicine, textile, electric power, shipbuilding, metallurgy, energy system, etc. The soft sealing flange gate valve is characterized by low fluid resistance, wide applicable pressure and temperature range, unlimited medium flow direction, and good sealing performance.
In procurement, the leakage inspection of resilient seated flange gate valves is always the first concern.  understand the product’s tightness, we first understand which components of the gate valve are prone to leaks, so that we can achieve good prevention and remedial measures. details as follows:
1. Leakage occurs at the junction of the gate valve and the gate valve
If this happens, first check whether the connecting bolts between the gate valves are tightened. This is to ensure that the inner gasket ring is fully integrated with the flange sealing groove surface. If a leak has occurred here, you can check the bolts and nuts in order and tighten them to the compression seal ring. Finally, check the size and accuracy of the gasket ring and the flange sealing groove surface, whether there is a bit of corrosion, sand holes, sand holes or impurities, and corresponding repair welding, repair or cleaning according to the situation.
2. The valve cover is leaking
Valve cover leakage is usually caused by the leakage of packing seals. If there is such a problem with the seal, you can check the selection first. If the selection of the seal and the sealing groove do not match, it is easy to leak. This problem can be solved by replacing the sealing ring or repairing the sealing groove. The appearance of burrs, fracturing, twisting, etc. of the seals may also cause leakage and need to be replaced in time. Finally, check whether the sealing surface of each sealing groove is rough or have other defects. If there are defects, remove the defects or update the damaged parts. Special attention should be paid to the packing installation situation and the matching surface of the packing seal. To check the installation of these packings, it is found that the upper and lower packings are installed upside down and need to be removed and reinstalled according to the correct method.
3. Leakage on the surface of the valve body cavity
In this case, the valve body may have sand holes, sand holes and other casting defects during the casting process, which are difficult to be found before the pressure test. But once pressure is applied, leakage will occur in these places. This kind of problem is to be repaired, repaired or updated.
4. Leakage at the valve seat gate
This is also a relatively common leakage phenomenon. There are two cases of leakage of the sealing surface and leakage of the root of the sealing ring. We can start by checking the accuracy of the sealing surface. It is too rough and needs to be removed and reground. Secondly, check whether the sealing surface has defects such as pitting, indentation, blisters, cracks, etc., and pay attention to the replacement of the gate or valve seat. Sometimes some valve seats with compression springs will leak due to the weakening of the compression spring’s elasticity. In addition, attention should be paid to whether the T-shaped connection between the valve plate and the valve stem is too loose. If there is a slope, it should be adjusted to its better size immediately.
5. Leakage caused by the entry of debris
If foreign matter such as welding slag, iron filings, impurities enter the valve body, it will also cause the valve plate to close to the expected depth and cause leakage. In this case, the valve body must be removed and cleaned.
6. Leakage caused by improper installation of valve seat
Special tools should be used to install the valve seat. If the valve seat is not installed in place, leakage will occur.

TH Valve is a professional manufacturer of butterfly valvegate valvecheck valveglobe valveknife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

Related news/knowledge
Problems Existing in the Use of Triple Eccentric Butterfly Valves
7 types of flange sealing surface: FF, RF, M, FM, T, G, RTJ
Classification and features of Eccentric butterfly valves
Solution for accidental fall off of the valve plate of rising stem wedge gate valve

How to select electric actuator of the electric regulating butterfly valve

The valve electric actuator is an important driving force of the electric regulating butterfly valve, and its selection determines the actual on-site operation of the product. At the same time, the selection of electric actuators has some own selection criteria. Mainly from the operating torque, host structure, output shaft rotation, output speed, etc. to consider, more detailed principles will be shared below:
1. The operating torque is an important parameter for selecting the valve electric device. The output torque of the electric actuator should be 1.2 to 1.5 times the larger operating torque of the valve.

D943H-16C-metal seated stainless steel electric triple offset butterfly valve

D943H-16C-metal seated stainless steel electric triple offset butterfly valve

2. The main structure of the valve electric device is divided into two types: without thrust plate and with thrust plate. The main difference between the two is whether the torque is directly output or converted by the stem nut in the thrust plate.
3. The number of rotations of the output shaft is related to the nominal diameter of the valve, the pitch of the stem, and the number of thread heads. The total number of rotations that the electric device should meet = valve opening height/stem thread head number X valve Rod drive thread pitch.
4. The diameter of the optional valve stem must be allowed to pass by the electric device. That is to say, the inner diameter of the hollow output shaft of the electric device must be larger than the outer diameter of the stem of the rising stem valve. At the same time, in order to ensure that the electric regulating butterfly valve can work normally after assembly, the diameter of the valve stem and the size of the keyway need to be selected appropriately.
5. The output speed needs to be appropriate. If the opening and closing speed of the valve is too fast, water hammer is likely to occur. So choose according to the usage.
The above are the problems that need to be paid attention to in the selection of the electric valve electric actuator of the electric regulating butterfly valve. In terms of packaging and transportation, there are also some points to pay attention to regarding valve electrical equipment. First of all, the packaging of electrical equipment such as valve electric actuators should be protected from rain, moisture, and dust, and the packaging should be firm and reliable. After receiving the goods, they should be installed immediately. If it needs to be placed for a period of time, the storage environment should be kept ventilated and dry, and it should not be stored in the open air. At the same time, it is forbidden to carry out debugging and maintenance on cloudy and rainy days. After the pressure test is completed, re-tighten all the firmware to ensure that the electrical part is tightly sealed to prevent corrosion loss and affect later use.
The valve electric actuator of the electric regulating butterfly valve is an indispensable device for the realization of valve program control, automatic control and remote control. Its movement process is controlled by the stroke, torque or axial thrust. The correct selection of valve electric devices is essential to prevent overload. For more information about electric butterfly valves, please consult the online customer service of Tanghai Valve’s official platform. You are welcome to visit and purchase.

TH Valve is a professional manufacturer of butterfly valvegate valvecheck valveglobe valveknife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

Related news/knowledge:
Comparison of pneumatic actuator, electric actuator and hydraulic actuator
Valve actuator / actuation -(3)-classifications
Is it better to install gate valve or ball valve next to regulating valve?
Installation instructions for ball valves

Field Application of Electric resilient seated Wafer Butterfly Valve

The electric resilient seated butterfly valve is actually a kind of electric control valve system. It is a high-performance valve upgraded from the ordinary butterfly valve category. It also uses electrical operation during operation. Therefore, the most obvious advantage of the electric resilient seated butterfly valve is that it is quite simple and easy to control.

triple eccentric butterfly valve-wafer-lug-double flange-welded (5)

triple eccentric butterfly valve-wafer-lug-double flange-welded (5)

In today’s society, various electrified operating systems have replaced old equipment, electrification and intelligence are no longer unfamiliar words to us. To keep up with the rapid development of the valve industry, constant humane upgrades are essential. In the past, companies had to set up manpower specifically for valve operation and management, but now the birth of electric resilient seated butterfly valves allows companies to no longer consume this cost. It has unique structure, flexible operation, labor saving and convenient. If the sealing material is matched with stainless steel and nitrile oil-resistant rubber, the service life can be effectively extended.
In terms of composition, the electric resilient seated wafer butterfly valve is composed of wafer butterfly valve and small electric actuator. Its structure is compact, and it is easy to switch by 90°. Its valve body material is usually cast iron, ductile iron, stainless steel, copper alloy, aluminum alloy. Disc materials are usually: ductile iron, stainless steel, corrosion-resistant steel, titanium steel, copper alloy. The valve seat material is usually nitrile nitrile, ethylene propylene, neoprene, Hypolon, polytetrafluoroethylene, natural rubber, etc. The choice of material makes the valve more sealed and reliable, and it is widely used in water supply and drainage systems such as water plants, power plants, steel plants, papermaking, chemical industries, and catering, as adjustment and cut-off use. While saving manpower, it greatly reduces the damage to working conditions and personnel. For example, in some special toxic or polluting working conditions, the electric resilient seated wafer butterfly valve does not require long-term contact by personnel, but only a light switch. , So the humanized management is a great improvement.
The reason why the electric resilient seated wafer butterfly valve can have such a good development in modern times is due to the increase of valve export products, so the market also puts forward higher requirements for valve standards. Valve quality and sales channels have become key competitive factors. Therefore, while competing for channels, manufacturers pay more attention to product technology research and development, quality, packaging, and delivery period will have higher requirements. In the future, the production process and R&D process of electric resilient seated wafer butterfly valve products will be more closely integrated with environmental protection and energy.

TH Valve is a professional manufacturer of butterfly valvegate valvecheck valveglobe valveknife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

Related news/knowledge:
Factors Affecting the Operation and Use of resilient seated butterfly valves
Operation precautions of stainless steel butterfly valve
Applicable occasions and operation method of ball valve
electric wafer butterfly valve vs electric flange butterfly valve

How to replace valve packing for triple eccentric sealing butterfly valve

Although we are not focusing on valve packing during the procurement and use of triple eccentric butterfly valves, in fact packing has a great influence on the service life of the valve. If we find that the upper cavity is leaking during the pressure test, it is likely to be caused by the leakage of the packing. Wrong type of packing, packing leakage will cause internal leakage and greatly affect the service life.

D673H-16C-stainless steel pneumatic triple eccentric butterfly valve

D673H-16C-stainless steel pneumatic triple eccentric butterfly valve

There are many reasons for packing leakage. For example, the packing is the sealing effect of the pressure of the gland in the valve. After operation, the packing will age and become hard, especially the frequently used triple eccentric sealing butterfly valve, the friction between the valve stem and the packing is reduced, and it is easy to leak water and steam. At this time, the valve packing needs to be replaced. In normal times, we also need to regularly replace the valve packing through the investigation. Let’s take a look at how to replace the valve packing.
When replacing the packing for the triple eccentric sealing butterfly valve, for small valves with gland nuts, you can use a wire hook to clean the packing, put the asbestos rope clockwise around the valve stem and re-install the packing surface, and then tighten the gland nut. . Do not use excessive force when installing the nut to prevent tripping or breakage. If it still leaks after replacement, tighten it again until it does not leak. For large valves with flange glands, square or round asbestos ropes braided into strands can be cut into small sections according to the required length and laminated, and the joints of each layer should be staggered by 180°. When tightening the gland, the bolts on both sides should be compressed alternately to prevent the gland from breaking due to uneven force, and the rotation of the valve skewer should be checked to ensure the flexible rotation of the valve stem.
It is important to mention here that many developed countries do not allow the use of asbestos-containing valves. This is because asbestos has slight carcinogens, so triple-eccentric sealing butterfly valves with asbestos plates on the sealing surface are firmly not allowed to be used in drinking water. It can be considered to use full graphite or 314 or tetrafluoroethylene instead.
The triple eccentric sealing butterfly valve is widely applicable and easy to use. It has the advantage that it can be applied to a variety of working conditions by replacing the sealing pair, which is very popular. Need triple eccentric sealing butterfly valve, welcome to consult the brand manufacturer Tanghai Valve, who has rich experience in the production and processing of butterfly valve products, and there are many cases. I believe you will find your favorite products here.

TH Valve is a professional manufacturer of butterfly valvegate valvecheck valveglobe valveknife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

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Solution for accidental fall off of the valve plate of rising stem wedge gate valve

In the previous Tanghai valve knowledge, we have mentioned that if the working conditions are too bad or the gate valve purchased is from an unqualified small manufacturer, or for the rising stem wedge gate valve, the valve will suffer corrosion and wear during the opening and closing process. Or improper operation may cause the valve plate

rising stem gate valve-RS-BB OS&Y (3)

rising stem gate valve-RS-BB OS&Y (3)

to be disconnected from the valve stem. Once this happens, it will undoubtedly be troublesome for the production pipeline and even cause huge losses. So, if this situation has already happened, how can we deal with it?
Generally speaking, if the valve cannot be opened after it has been closed, it can only be replaced after cutting it out of the piping system. This is mainly for the welding connection. If the gate valve cannot be cut out from the system, another connection process or device shutdown is required. Take the rising stem wedge gate valve as an example, the specific repair methods are as follows:

1. The valve plate falls off but cannot be cut out for processing
Under the condition of ensuring that the medium is sealed, the valve plate can be exposed by changing the assembly methods of the gland, valve stem, packing, etc., and then the valve stem and the valve plate can be restored by conventional methods. This is to ensure that the three seals of the valve can continue to be maintained. After the bonnet is disassembled, the wedge angle of the valve plate is in the friction angle domain, so no matter whether the two ends of the valve plate are under pressure or not, the valve plate will not squeeze out of the valve seat by itself under the self-locking condition.

2. The valve plate falls off, the handwheel can still be turned
(1) In this case, the valve plate can be pushed back to the valve seat to form a seal through the handwheel. Loosen the packing nut but not completely. Loosen the packing first, and do the same for all the nuts on the bolts on the valve cover in turn.
(2) Next, turn the handwheel in the closing direction. The valve stem should be in a state where it will not move anymore. The upper part of the valve cover is separated from the valve body as a whole to ensure that the valve plate and the valve seat are indeed sealed or only A small amount of medium leakage that affects construction treatment. At this time, completely unscrew the nuts on all bolts, remove the upper part of the valve cover and the valve stem, and the top of the valve plate in the valve seat is exposed. Then check the reason and solution of the valve plate falling off.
(3) If it is not for special conditions, welding is generally used to re-establish the connection between the valve stem and the valve plate. However, if it is flammable and explosive oil, gas and other media, it is very unsafe to weld directly in this way. In this case, the end of the valve stem can be taken out and processed into the special form required. During installation, the contact surface of the valve stem and the valve core is treated with a high-strength adhesive repair agent, or directly drilled at the top of the valve plate. Tapping is changed to threaded connection. Special attention is to be paid to the valve stem and bonnet during the repair, which must be installed on a vertical plane to maintain good neutrality, so as to avoid opening difficulties when restarting.
(4) The sealing gasket should be replaced according to the situation to prevent leakage after the sealing surface is put into use, and then part of the packing should be added to the stuffing box as needed, and the packing gland should be properly compressed.

The above method can be used to repair the exposed rod wedge gate valve in a very short time. The repair requires less manpower and short working hours. The cost is mainly for disassembly, welding, bonding or drilling. The construction and material costs can be controlled within 1,000 yuan. . Practice has proved that the above method will open and close normally after repairing the valve, avoiding the loss of production shutdown, and will reduce the direct and invisible property loss of the enterprise. For more details about rising stem wedge gate valves, please contact Tanghai Valve’s online customer service.

TH Valve is a professional manufacturer of butterfly valvegate valvecheck valveglobe valveknife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

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