chinese valve Archives

Pneumatic butterfly valve installation instructions

July 29, 2021

Pneumatic butterfly valve installation instructions and steps
Whether the pneumatic butterfly valve is installed well will affect the efficiency of the equipment. And the maintenance of the pneumatic butterfly valve is also related to the performance of the equipment. Improper installation or lack of maintenance will cause the performance of the butterfly valve to decline, and even unnecessary dangers. The user should check and maintain the pneumatic butterfly valve as scheduled.

D673H-16C-stainless steel pneumatic triple eccentric butterfly valve

1. Before installation, check that all parts of the pneumatic butterfly valve are not missing, the model is correct, there is no debris in the valve body, and there is no blockage in the solenoid valve and muffler;
2. Put the valve and cylinder in the closed state.
3. Hit the cylinder against the valve (the installation direction is either parallel or perpendicular to the valve body), and then check whether the screw holes are aligned, there will be no too much deviation, if there is a little deviation, just rotate the cylinder body a little. , And then tighten the screws.
4. After installation, debug the pneumatic butterfly valve (the air supply pressure is 0.4~0.6MPa under normal circumstances), and the solenoid valve must be opened and closed manually during the debugging operation (the solenoid valve coil can only be operated manually after the solenoid valve coil is de-energized). Observe the opening and closing of the pneumatic butterfly valve. If the valve is found to be a bit difficult at the beginning of the opening and closing process during the debugging operation, and then it is normal, you need to reduce the stroke of the cylinder (the stroke adjustment screws at both ends of the cylinder should be adjusted inward at the same time, and the valve should be moved to the open position during adjustment. , Then turn off the air source and adjust again) until the valve opens and closes smoothly and closes without leakage. It should also be noted that the adjustable silencer can adjust the opening and closing speed of the valve, but it should not be adjusted too small, otherwise the valve may not operate.
5. Defa should be kept dry before installation, and should not be stored in the open air;
6. Check the pipeline before installing the butterfly valve to ensure that there is no foreign matter such as welding slag in the pipeline;
7. The manual opening and closing resistance of the butterfly valve body is moderate, and the torque of the butterfly valve matches the torque of the selected actuator.
8. The flange specification for butterfly valve connection is correct, and the pipe clamp flange conforms to the

ductile iron, DI, butterfly valve, manufacturer, center line, TH valve

butterfly valve flange standard. It is recommended to use special flanges for butterfly valves instead of flat welding flanges.
9. Confirm that the flange welding is correct. After the butterfly valve is installed, the flange must not be welded to avoid scalding the rubber parts.
10. The installed pipe flange should be centered and centered with the inserted butterfly valve.
11. Install all the flange bolts and tighten them by hand. It will be confirmed that the butterfly valve and the flange have been aligned, and then the butterfly valve will be opened and closed carefully to ensure flexible opening and closing.
12. Fully open the valve. Use a wrench to tighten the bolts in diagonal order. No washers are needed. Do not overtighten the bolts to prevent serious deformation of the valve ring and excessive opening and closing torque.
Related knowledge: Installation instructions for ventilation butterfly valves; Installation instructions for telescopic butterfly valves

TH Valve is a professional manufacturer of butterfly valve, gate valve, check valve, globe valve, knife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

The difference between a float valve and a ball valve

July 20, 2021

The difference between a float valve and a ball valve, the principle of the float valve | diagram
Float valve is a product of liquid level measurement and control. It is constructed by several main components such as valve body, piston, connecting rod and floating ball, and uses the principle of leverage to make the valve open or block. In the simplest way, it is like a flush toilet at home, and the water supply device used on it has this structure.
The difference between float valve and ball valve:

electric ball valve

The ball valve is a kind of valve, which refers to the valve core (sealing part) of the valve with a spherical structure, which is used in the pipeline to block air or water flow; the float valve is because one end of the switch lever is a hollow sealing ball, Automatically control the opening and closing of the valve through the buoyancy of the liquid. One word difference is very different.

The working principle of the float valve|Illustration:
The float valve floats must always float on the water. When the water surface rises, the float also rises. When the

principle of the float valve diagram

water level of the water tank is low, the floating ball decreases with the water level, and the piston in the valve body is pulled out through the connecting rod of the fixed floating ball, so that the valve body and the piston are hollowed out, so that the tap water can enter the water tank; when the water level of the water tank is set When the height position is high, the force generated by the floating ball as the water level rises pushes the piston in the valve body into the valve body through the connecting rod. Because the top of the piston is equipped with a sealing rubber gasket, the water outlet in the valve body is processed relatively flat and smooth. When the buoyancy of the floating ball exceeds the pressure of the tap water, the piston with the sealing rubber gasket and the water outlet in the valve body are tightly sealed, and the tap water is closed by the floating ball valve.
Floating ball valve function: control the water level of the pool or water tank not to exceed a certain set value, and the valve can only be opened within a set time period. Floating ball valve is applicable: used in the reservoir system of the tap water supply pipe network to avoid opening the reservoir inlet valve during peak water consumption and reduce the pressure of the water supply pipe network. The valve can only open when the water is low.
Click to view: Principle of Ball Valve Principle of Electric Ball Valve Principle of Pneumatic Ball Valve

TH Valve is a professional manufacturer of butterfly valve, gate valve, check valve, globe valve, knife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

Valve model establishment and meaning (2)

October 20, 2020

In the previous article, we have introduced the establishment of code number of the valve model in China. However, there are more and more types of valves and materials, and the compilation of valve models is becoming more and

U-type flange butterfly valve, ductile iron, DI, center line,

more complicated. Although China has a unified standard for valve model formulation, it is gradually unable to meet the needs of the development of the valve industry. At present, valve manufacturers generally adopt a unified numbering method; each manufacturer that cannot use a unified numbering method can develop its own numbering method according to its own situation.
Here we mainly introduce the method of Chinese valve numbering, and we will give examples.
For example, the Z543H-16C bevel gear drive, flange connection, flat gate valve, nominal pressure 1.6MPA, valve body material is carbon steel.
Please refer to the previous article for the specific number code: Valve model establishment and meaning

Unit One , valve type (code name):

butterfly valve	safety valve	Diaph-ragm valve	ball valve	gate valve	check valve	plug valve	Pressure reducing valve	globe valve	filter	Disch-arge valve
D	A	G	Q	Z	H	X	Y	J	GL	FL

Unit two, valve drive mode (code name):

drive mode	Electro-magne-tism	Electro-magnetic hydraulic	Electro-hydraulic	tur-bine	Spur gear	Bevel gear	pneu-matic	Hydr-aulic	Gas-hydr-aulic	elec-tric	han-dle	Hand-wheel
code	0	1	2	3	4	5	6	7	8	9

Unit three, valve connection method (code name):

connection	internal thread	external thread	two different connections	flange	welding	wafer	clamp	ferrule
code	1	2	3	4	6	7	8	9

Unit Four, valve structure (code name):

Butterfly valve structure (code name):

butterfly structure		butterfly code	butterfly structure		butterfly code
sealed	singl eccentric	0	unsealed	single eccentric	5
	center vertical plate	1		center vertical plate	6
	double eccentric	2		double eccentric	7
	triple eccentric	3		triple eccentric	8
	linkage mechanism	4		linkage mechanism	9

Another example: D341X-16Q: Double flange butterfly valve, worm gear, soft centerline seal, nominal pressure 1.6Mpa, valve body material is ductile iron
Another example: D371X-10C: Wafer butterfly valve, turbo drive, soft centerline seal, nominal pressure 1.0MPA, and the valve body material is cast steel.
The valve number has 7 digits, and each position has a different code, so there are many changes in the valve, and the price will not be too uniform. And these 7 codes can’t represent the details of all materials. In addition to these 7 codes, there are many components that will greatly affect the use of the valve and the cost and price of the valve, such as the material of the valve plate, the material of the valve shaft, and the length of the valve structure.
Therefore, in the valve industry, there are many special products that need to be customized, and individual inquiries need to be checked separately, and special circumstances require special treatment.

TH Valve is a professional manufacturer of butterfly valve, gate valve, check valve, globe valve, knife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

Current status and development of Chinese valves

August 18, 2020

Domestic status: In terms of technical support for valve production and R&D, domestic valves are not lagging behind foreign valves. On the contrary, many products are comparable to international companies in terms of technology

lug type butterfly valve-ductile iron

and innovation. The development of the domestic valve industry should move towards high-end modernization.

Driven by the four major forces of industrialization, urbanization, reform and globalization, the prospects of my country’s valve equipment manufacturing industry are still broad. In the future, high-end, localization, and modernization of the valve industry will be the main development direction of the valve industry in the future. Pursuing continuous innovation and creating a new market for valve companies can enable companies to survive and develop in the increasingly competitive pump and valve industry.

With the continuous development of valve technology and the continuous expansion of valve application fields, corresponding valve standards are becoming more and more indispensable. The valve industry products have entered a period of innovation. Not only the product categories need to be updated, but the internal management of the enterprise also needs to deepen the reform according to the industry standards.

Therefore, it is necessary to make full use of existing standards while looking forward to the future, and to develop new standards and new systems that can be used in the future, so as to promote the higher-level development of valve technology. In the future, the valve industry will develop in two main directions: one is to develop from a single variety to multiple varieties and specifications; the other is to develop in the direction of energy saving.

According to industry insiders, pump and valve companies can only effectively and clearly understand the status quo of the industry, continuously strengthen and optimize their products, strengthen their awareness of danger, strengthen corporate culture and market service concepts, and only achieve fastness in stability, refinement in fastness, and stability in refinement. Only in this way can companies survive and develop in the increasingly competitive pump and valve industry.

The society is an era of information explosion. It is inevitable for companies to encounter competitors in products. There is competition in the industry, which is a good thing for some companies. Because of competition, enterprises have improved the quality of products and services, and consumers have obtained better or more consumption and services with less money. The market is a “screen”. While the industry is developing and progressing, the market is also surviving the fittest enterprises in the industry. Although the current status of the development of the butterfly valve industry is gaining momentum, the national support policies have been greatly improved, and the market demand has continued to increase. Due to the fierce competition in the industry, the pump and valve industry has also made domestic pump and valve related technologies to improve, but many interference factors indicate The development prospects of the pump valve industry are not optimistic.

For some large competitive enterprises, through competition, the scale of the enterprise has become larger and larger, and the popularity has become higher and higher. However, for some small and medium-sized enterprises that are not competitive, they may face the risk of being merged or going bankrupt. In the increasingly fierce valve market, only companies with core competitiveness can gain a foothold in the market, and innovation becomes a weapon for companies to win the market.

The main classification methods of butterfly valve (1)

July 10, 2020

There are several classification methods of butterfly valves.

According to the driving method
(1) Electric butterfly valve

ductile iron, DI, butterfly valve, manufacturer, center line, TH valve

(2) Pneumatic butterfly valve
(3) Hydraulic butterfly valve
(4) Manual butterfly valve
According to the structure:
(1) Center sealed butterfly valve
(2) Single eccentric sealed butterfly valve
(3) Double eccentric seal butterfly valve
(4) Triple eccentric seal butterfly valve

Sealing surface material:
(1) Soft seal butterfly valve.
1) The sealing pair is composed of non-metallic soft materials versus non-metallic soft materials.
2) The sealing pair is composed of metal hard material to non-metal soft material.
(2) Metal hard seal butterfly valve. The sealing pair is composed of metal hard material to metal hard material.
According to the sealing form:
(1) Forced sealing of butterfly valve.
1) Elastic sealing butterfly valve: The sealing specific pressure is caused by the valve plate squeezing the valve seat when the valve is closed, resulting in the elasticity of the valve seat or valve plate.
2) Impressed torque sealing butterfly valve: The sealing specific pressure is generated by the torque applied to the valve shaft.
(2) Pressure-filled sealing butterfly valve: The sealing specific pressure is generated by the pressure-filling of the elastic sealing element of the valve seat or valve plate.
(3) Automatic sealing butterfly valve: The sealing specific pressure is automatically generated by the medium pressure.

According to working pressure:
(1) Vacuum butterfly valve. Butterfly valve with working pressure lower than standard stack atmospheric pressure.
(2) Low-pressure butterfly valve. Butterfly valve with nominal pressure PN<1.6MPa.
(3) Medium pressure butterfly valve. Butterfly valve with a nominal pressure PN of 2.5-6.4 MPa.
(4) High-pressure butterfly valve. Butterfly valve with a nominal pressure PN of 10.0-80. 0MPa.
(5) Ultra-high pressure butterfly valve. Butterfly valve with nominal pressure PN>100MPa.

According to working temperature:
(1) High temperature. Butterfly valve with t>450 °C.
(2) Medium temperature butterfly valve. Butterfly valve with 120 C<t<450 ℃.
(3) Normal temperature butterfly valve. A butterfly valve at 40C<t<120 °C.
(4) Low temperature butterfly valve. A 100<t<- 40 °C butterfly valve.
(5) Ultra-low temperature butterfly valve. Butterfly valve with t<-100 °C.

TH Valve is a professional manufacturer of butterfly valve, gate valve, check valve, globe valve, knife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

Posts

Pneumatic butterfly valve installation instructions

The difference between a float valve and a ball valve

Valve model establishment and meaning (2)

Current status and development of Chinese valves

The main classification methods of butterfly valve (1)

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