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Fluorine-lined valve instructions | Installation instructions

Fluorine-lined valve instructions | Installation instructions
1 The fluorine-lined valve flange cover cannot be opened at will. Unless it is ready to be connected to the pipeline, the PTFE flange surface may be bumped, scratched or deformed due to temperature differences and foreign objects, which may affect the sealing. If the cover is moved due to inspection needs, It is also necessary to quickly reset the cover plate after inspection to protect the PTFE flange surface.

Fluorine lined butterfly valve-PTFE-WAFER (9)

Fluorine lined butterfly valve-PTFE-WAFER (9)

2 When the fluorine-lined valve is connected to the pipeline, the gasket is generally no longer used alone, but when it is connected with the flange surface of dissimilar materials (metal surface, etc.), appropriate gaskets should be used to protect the PTFE flange surface.
3 During the use of the fluorine-lined valve, if a leak occurs at a higher temperature, the system temperature should be lowered to room temperature first, and then the cause should be investigated and repaired.
4 During installation, the flange nuts should be evenly tightened in the diagonal direction (symmetrically), and matched with appropriate torque: a If the flange sealing surface leaks and the leak location nut is locked, the leak location nut should be loosened at this time Half a circle, and then apply the same torque to the opposite side to lock it again; b If the above method still does not stop the leakage, check whether the PTFE flange surface has unevenness, indentation, scratches, and then it can be leveled with fine gauze paper or cloth. reconnect.
5 It is not allowed to do any high temperature welding work on the fluorine-lined valve to avoid permanent damage to the lining layer.
6 Fluorine-lined valves should be stored in a dry and ventilated room. Stacking is strictly prohibited.
7 Fluorine-lined valves after maintenance must be tested and qualified according to relevant standards before they can be installed.
8 When manually operating the fluorine-lined valve, it is not allowed to force the valve to be opened or closed with the help of other levers.
9 When installing fluorine-lined valves with directional requirements, pay attention to the flow of the medium in the direction indicated by the arrow on the valve body, and ensure convenient operation and maintenance.
10 The sealing pair of fluorine-lined valves stored for a long time should be in a slightly separated state to avoid permanent deformation of the sealing surface under long-term pressure, which will affect the sealing performance and service life.

TH Valve is a professional manufacturer of butterfly valvegate valvecheck valveglobe valveknife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

Valve seal (ring) material usage range comparison table

Valve seal (ring) material usage range comparison table
The selection of valve sealing material is determined according to the operating conditions of the valve, such as:

marine valve seat

marine valve seat

pipeline medium, temperature range (high and low temperature), pressure, and internal structure of the valve. For different occasions, the selected seals are also different. Valve seals can generally be divided into two categories, soft seals and hard seals. Users should have a detailed understanding of their codes, operating temperature, pressure, medium and other parameters.

Comparison table of valve sealing material usage range:

Valve sealing material Use range of valve sealing material
Rubber (X) Nominal pressure PN ≤ 1 MPa, operating temperature t ≤ 150℃, applicable valves: globe valve, diaphragm valve, butterfly valve, check valve, etc.
Nylon (N) Nominal pressure PN ≤ 32 MPa, operating temperature t ≤ 90℃, applicable valves: globe valves, ball valves, etc.
Polytetrafluoroethylene (F) Nominal pressure PN ≤ 6.4 MPa, operating temperature t ≤ 180℃, applicable valves: globe valve, ball valve, gate valve, diaphragm valve, butterfly valve, check valve, etc.
Bus alloy (B) Nominal pressure PN ≤ 2.5 MPa, operating temperature t ≤ 150℃, applicable valves: stop valves for ammonia, etc.
Ceramics (G) Nominal pressure PN ≤ 1.6 MPa, operating temperature t ≤ 150℃, applicable valves: ball valves, plug valves, etc.
Enamel (C) Nominal pressure PN ≤ 1.0 MPa, operating temperature t ≤ 80℃, applicable valves: globe valve, diaphragm valve, check valve, discharge valve, etc.
Copper alloy (T) Nominal pressure PN ≤ 1.6 MPa, operating temperature t ≤ 200℃, applicable valves: gate valve, globe valve, check valve, plug valve, etc.
Stainless steel (H) Nominal pressure PN ≤ 32 MPa, operating temperature t ≤ 450°C, applicable valves: globe valves, ball valves (medium and high pressure valves), etc.
Nitrided steel (D) Nominal pressure PN ≤ 10 MPa, operating temperature t ≤ 540℃, applicable valve: power station gate valve, only for general use
Cemented carbide (Y) Nominal pressure (PN) and operating temperature (t) are determined according to the material of the valve body. Applicable valves: high-pressure, ultra-high-pressure valves, high-temperature and low-temperature valves

TH Valve is a professional manufacturer of butterfly valvegate valvecheck valveglobe valveknife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

Related news /knowledge:
Valve seal (ring) material usage range comparison table;
Main application areas of 10 major types of valves;
The difference between American, Germany and China standard valve;
The difference between API, DIN valve and GB valve

Cryogenic valve principle |standard |illustration |selection

Principle of Cryogenic valve|Standard of Cryogenic valve|Selection of Cryogenic valve
The so-called cryogenic valve is a kind of altra-low temperature valve, as the name implies, is a valve suitable for working in cryogenic conditions. In the valve industry, valves that tend to -40°C are called cryogenic valves. Cryogenic valves are generally used in cryogenic systems such as liquid helium, liquid hydrogen, liquefied natural gas, and air separation. The medium used is liquid helium, liquid hydrogen, liquefied natural gas, liquid nitrogen, liquid oxygen and other cryogenic fluids. Under low temperature conditions, conventional metal hard seals and non-metal soft seals cannot meet the sealing requirements. In order to ensure that cryogenic valves can operate safely and reliably at low temperatures, there are some special considerations and requirements in the design and manufacture of cryogenic valves. see photo attached is a cryogenic triple offset butterfly valve.

triple offset valve parts-after-cryogenic process

triple offset valve parts-after-cryogenic process

Principle of ultra-low temperature valve: For valves used in ultra-low temperature conditions, the medium temperature is very low, and the metal materials will experience low temperature cold brittleness. The strength and hardness will be greatly improved, and the plasticity and toughness will be greatly reduced. This will directly affect the performance and safety of the valve. If an ordinary valve is used, the low temperature will freeze the packing in the valve stuffing box, and it will not be able to play a sealing role. In this way, the valve needs to be lengthened from the sealing seat on the bonnet to the bottom of the stuffing box. With sufficient isolation space and heat dissipation distance, the low-temperature medium in the valve body will not freeze the packing. As shown in the figure, the part marked with 175mm is the lengthened part.

In ultra-low temperature conditions, the valve stem and valve body can only adopt stuffing box or bellows structure. There are many restrictions on the use of bellows. Generally, the structure of the stuffing box seal is adopted. The stuffing box seal structure is simple to process and convenient to maintain. However, the sealing effect cannot be guaranteed under the condition of <-40℃, so the ultra-low temperature valves are all Keep the stuffing box as far away from the material as possible, and choose packing with low temperature characteristics.

Selection of ultra-low temperature valve:

Valve body: Ferritic stainless steel can be used when the temperature is higher than -100°C, austenitic stainless steel can be used when the temperature is lower than -100°C, copper alloy or aluminum alloy can be used for low-pressure and small-diameter valves. Stem: Made of austenitic stainless acid-resistant steel, it needs to be properly heat-treated to increase the tensile strength. At the same time, it must be hard chrome plated (coating thickness 0.04~0.06mm) or nitriding treatment to increase the surface hardness.

Gasket: When the working temperature is higher than -196℃ and the maximum low temperature working pressure is 3MPa, the asbestos rubber sheet made from long fiber can be used; when the working temperature is higher than -196℃ and the maximum low temperature working pressure is 5MPa, it can be used. Stainless steel spiral wound gasket with asbestos, stainless steel spiral wound gasket with PTFE, or stainless steel spiral wound gasket with expanded graphite.

Fasteners: when the temperature is higher than -100°C, the bolt material is Ni, Cr-Mo and other alloy steels, which need to be properly heat-treated to prevent thread bite; when the temperature is lower than -100°C, the bolt material can be austenitic Body stainless steel. The nut material is generally Mo steel or Ni steel, and the thread surface is coated with key disulfide.

Ultra-low temperature valve design standards:

1. Design: API6D, JB/T7749

2. Valve routine inspection and test: according to API598 standard.

3. Low temperature inspection and test of valve: According to JB/T7749.

4. Drive mode: manual, bevel gear drive and electric drive device.

5. Valve seat form: The valve seat adopts a welded structure, and the sealing surface is welded with cobalt-based hard alloy to ensure the sealing performance of the valve.

6. The ram adopts an elastic structure, and a pressure relief hole is designed at the pressure inlet end.

7. One-way sealing valve body is marked with flow direction mark.

8. The low-temperature ball valve, gate valve, and stop valve adopt a long neck structure to protect the packing.

TH Valve is a professional manufacturer of butterfly valvegate valvecheck valveglobe valveknife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

The difference between API, DIN valve and GB valve

The difference between American standard valve, German standard valve and national standard valve
(American Standard, German Standard, National Standard) The difference between valves:
First of all, it can be distinguished from the standard codes of various countries: GB is the national standard of China, the American standard (ANSI), and the German standard (DIN). Secondly, it can be distinguished from the model. The valve model of the national standard is named according to the pinyin letter of the valve category. For example, the safety valve is A Butterfly valve D Diaphragm valve G Check valve H Stop valve J Throttle valve L Sewage valve P Ball valve Q Trap valve S Gate valve Z and so on. ,

Globe valve (9)

Globe valve (9)

There are no special specifications between American standard valves, German standard valves, and national standard valves. It is nothing more than the difference between production standards and pressure levels. The material of the valve body and internal parts are easy to say, it is nothing but cast iron, cast steel, stainless steel, etc. Taking the American standard as an example, the pressure level of the American standard ranges from 125LB to 2500LB (or 200PSI to 6000PSI), and the main standard is API, ANSI, commonly referred to as API, and ANSI valves are American standard valves; German standard valve pressures are usually PN10 to PN320. DIN standard; if it is a flanged valve, the corresponding flange standard must be adopted. The world’s major valve standards are also the American Standard Petroleum Institute API standard, the American national standard ANSI, the German standard DIN, the Japanese standard JIS, the national standard GB, the European standard EN, and the British standard BS. ,

float_ball_check_valve

float_ball_check_valve

Simply put, American standard valves are valves designed, manufactured, produced, and tested according to American standards. German standard valves are valves designed, manufactured, produced and tested according to German standards. The national standard valve is a valve designed, manufactured, produced and tested according to our country’s standards. The differences between the three are roughly as follows: 1. The flange standards are different; 2. The structural length is different; 3. The inspection requirements are different.
(American Standard, German Standard, National Standard) Valve Standard:
China National Standard (GB)
Chinese Ministry of Machinery Standards (JB)
American National Standard (ANSI)
American Petroleum Institute Standards (API)
American Society for Testing and Materials Standards (ASTM)
American Valve and Fitting Manufacturer Standardization Society Standard (MSS)
Japanese Industrial Standard (JIS)

German National Standard (DIN)
French National Standard (NF)
British National Standard, European Standard (BS, EN)
Other national valve standards (ГOCT, IEEE, UL)

TH Valve is a professional manufacturer of butterfly valvegate valvecheck valveglobe valveknife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

Related news/knowledge:
The difference between American, Germany and China standard valve;
Main application areas of 10 major types of valves;
The main classification methods of butterfly valve (1);
Valve seal (ring) material usage range comparison table

The difference between internally and externally threaded valves

Threaded valve (also called  internal threaded valve) generally refers to a valve with internal or external thread on the valve body. It is mainly divided into internal threaded valve and external threaded valve. Corresponding to the pipeline. Usually threaded valves can only be manufactured with small diameters and are used for normal pressure or low pressure projects. If they are not available for high pressure work, they need to be used with welded link valves or flanged valves.

internally threaded valve and externally threaded valve

internally threaded valve and externally threaded valve

Common threaded valves are: threaded gate valve, threaded ball valve, threaded globe valve, threaded check valve.
The difference between internal threaded valve and external threaded valve:
From the point of use: Due to price and working flow requirements, most of the valves on the market use internal threaded valves. From the channel: Taking into account the thread connection, the passage of the external thread of the same caliber is smaller than the internal thread, the flow rate is faster, and the flow rate is small.
From the appearance: Most of the internal threads are pipe threads, the external threads are mostly taper threads, and the bite-type external threads are pipe threads.
In terms of pressure resistance: The wall of the valve with external thread of the same material is usually thicker than that of the internal thread (the smaller the passage, the thicker the wall), and the pressure resistance is greater. This is the reason why valves with high pressure ratings are all external threads. To
Sealing form of threaded valve:
1. Direct sealing: internal and external threads directly play a sealing role. In order to ensure that the joints are not leaking, they are often filled with lead oil, thread hemp and PTFE raw material tape; among them, PTFE raw material tape is widely used every day; this material has good corrosion resistance and extremely sealing effect. Good, it is convenient to use and store. When disassembling, it can be completely removed, because it is a non-sticky film, which is much better than lead oil and hemp.
2. Indirect sealing: the tightening force of the thread is transmitted to the gasket between the two planes, so that the gasket plays a sealing role.
Thread standard of threaded valve:
1. International standards ISO228/1, DIN259, are internal and external parallel threads, code G or PF (BSP.F);
2. German standard ISO7/1, DIN2999, BS21, taper external thread, parallel internal thread;
3. British standard ISO7/1, BS21, internal and external tapered thread, code PT or BSP.Tr or Rc;
4. American standard ANSIB21, internal and external tapered thread, code name NPT.

TH Valve is a professional manufacturer of butterfly valvegate valvecheck valveglobe valveknife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

The structure and connection of the American standard valve

American standard valves mainly have API and ASME standards. ASTM and ASTM are material standards; valves designed, manufactured, produced and tested according to American standards are called American standard valves.
The American standard valve is a control component in the fluid conveying system. It has the functions of cut-off, regulation, diversion, prevention of reverse flow, voltage stabilization, diversion or overflow and pressure relief; the valve used in the fluid control system is cut off from the simplest American standard. There are many types and specifications of American standard valves used in extremely complex automatic control systems. Valves can be used to control the flow of various types of fluids such as air, water, steam, various corrosive media, mud, oil, liquid metal and radioactive media. Valve types: gate valve, knife gate valve, check valve, butterfly valve and others.

The structure types:

code structure type explaination standard face to face
C BB-BG-OS&Y bolted bonnet, bolted gland, outside screw & yoke API602/API602M ASME B16.10
D BB-BG-OS&Y bolted bonnet, bolted gland, outside screw & yoke API603/API603M ASME B16.10
E BB-BG-OS&Y-N bolted bonnet, bolted gland, outside screw & yoke-needle type API602M ASME B16.10
G BC-PISTON-LIFT (BOLTED BONNE,PISTON-LIFT) API602M ASME B16.10
H BC-PISTON-LIFT (BOLTED BONNE,PISTON-LIFT) outside screw & yoke API603M ASME B16.10
B BB-BG-OS&Y-W BOLTED BONNET,BOLTED GLAND,OS&Y ,BELLOWS SEAL TYPE) API600M ASME B16.10
L BB-BG-OS&Y-L BOLTED BONNET,BOLTEDGLAND ,OS&Y ,CRYOGENIC SERVICE SRRUCTURE ASME B16.34 ASME B16.10
1 BC-SWING (BOLTED BONNET,SWING) API600M ASME B16.10
2 PS-PISTON-LIFT (PRESSURE SEAL BONNET,PISTON-LIFT) API600M ASME B16.10
3 WAFER TYPE (WAFER CHECK VALVE) API594 API594
4 TILTING-DISC (TILTING-DISC TYPE CHECK VALVE) API600M ASME B16.10
5 BB-BG-OS&Y-F (BOLTED BONNET,BOLTED GLAND,OS&Y,WITH SPECCIAL PACKING) API600/API600M ASME B16.10
6 BB-BG-OS&Y (BOLTED BONNET,BOLTED GLAND,OS&Y) API600/API600M ASME B16.10
7 BB-BG-OS&Y-H (BOLTED BONNET,BOLTED GLAND,OS&Y,WITH   BLOMING HOLE) API600/API600M ASME B16.10
8 PS-BG-OS&Y (PRESSURE SEAL BONNET,BOLTED GLAND,OS&Y) API600/API600M ASME B16.10
9 PS-COVER SWING (PRESSURE SEAL BONNET, SWING) API600/API600M ASME B16.10
M BB-BG-M-SEAL PRESSURE SEAL BONNET,BOLTED GLAND,moving sealing API600M ASME 16.10

connection types:

code connection type explaination
S SW SOCKET WELDED
T NPT 60° Taper pipe thread/NATIONAL TAPER PIPE THREAD
G Rc 55° TAPER PIPE THREAD
R RF RAISED FACE
J RJ RING JOINT
W BW BUTT-WELDED
P PIPE EACH ENDWITH A 150mm SHORT PIPE
F MF(F) MALE-FEMALE FACE(FEMALE)
A RF-NPT one side RF, one side NPT

Tianjin Tanghai Valve Manufacturing Co., Ltd. is one of the largest butterfly valve manufacturers in China. It was founded in 2006. Its predecessor was Tanghai Valve Manufacturing Factory. Now we have our own independent R & D, manufacturing, assembly and warehousing workshops; we have professional pre-sale and after-sale technical support and perfect services.

Our products use advanced manufacturing technology, and strictly conform to API, DIN, BS, EN, ISO, GB and other international standards. The main products are butterfly valves, gate valves, check valves, globe valves, valve parts (Valve body, Valve disc, Valve shaft, Valve seat…), etc. Our products are widely used in various fields such as marine industry, shipbuilding, petrochemical, metallurgy, water treatment, fire fighting, water supply and drainage, etc. The company has won unanimous recognition and praise from customers with high quality and good reputation.

Tianjin Tanghai Valve Manufacturing Co., Ltd. is one of the largest butterfly valve manufacturers in China, main products are butterfly valves, check valves, gate valve and globe valves. Key words:  butterfly valve, lug type butterfly valve, wafer type butterfly valve, U-type butterfly valve, double flange butterfly valve, gate valves, check valves, globe valves, valve parts (Valve body, Valve disc, Valve shaft, Valve seat…)

URL: http://www.tanghaivalve.com

Name: Harry Li

Email: harry@tanghaivalve.com

Wafer butterfly valve-PN20-WCB-ANSI-150 (4)

Wafer butterfly valve-PN20-WCB-ANSI-150 (4)

Wafer butterfly valve-PN20-WCB-ANSI-150 (2)

Wafer butterfly valve-PN20-WCB-ANSI-150 (2)

Wafer butterfly valve-PN20-WCB-ANSI-150 (6)

Wafer butterfly valve-PN20-WCB-ANSI-150 (6)

Wafer butterfly valve-PN20-WCB-ANSI-150 (1)

Wafer butterfly valve-PN20-WCB-ANSI-150 (1)

rising stem gate valve-OS&Y

rising stem gate valve-OS&Y

 

The difference between carbon steel and cast steel

What is the difference between cast steel and carbon steel? First, steel is classified by chemical composition
(1) Carbon steel: a. Low carbon steel (C≤0.25%) b. Medium carbon steel (C≤0.25~0.60%) c. High carbon steel (C≤0.60%)
Steel is classified according to the forming method: (1) Forged steel (2) Cast steel (3) Hot rolled steel (4) Cold drawn steel. The so-called cast steel and carbon steel are just the names produced by the different classifications of steel.

What is the difference between forged steel valve and cast steel valve? Forging and casting are two different

flanges

flanges

processing techniques.
Casting: The molten liquid metal fills the cavity and cools. Pores are easy to produce in the middle of the workpiece.
Forging: It is mainly formed by extrusion at high temperature. Can refine the crystal grain in the part.
Forging: Use hammering and other methods to make a metal material in a plastic state into a workpiece with a certain shape and size, and change its physical properties.
Casting: The metal is heated and melted and poured into a sand mold or mold, and solidified into a utensil after cooling.
The difference in performance
During forging, the metal undergoes plastic deformation to refine grains.

What is the difference between a cast iron valve and a cast steel valve? The main difference between cast iron and cast steel valves is the carbon content, which directly affects the strength and plasticity of the steel. Carbon steel is also called carbon steel, an iron-carbon alloy with a carbon content of less than 2% WC. In addition to carbon, carbon steel generally contains a small amount of silicon, manganese, sulfur, and phosphorus. According to its purpose, carbon steel can be divided into three types: carbon structural steel, carbon tool steel and free-cutting structural steel. Carbon structural steel is divided into building structural steel and machine-manufactured structural steel. According to the carbon content, carbon steel can be divided into low-carbon steel (WC ≤ 0.25%) and medium-carbon steel (WC0.25%-0.6%) And high-carbon steel (WC>0.6%) According to phosphorus and sulfur content, carbon steel can be divided into ordinary carbon steel (higher phosphorus and sulfur), high-quality carbon steel (lower phosphorus and sulfur) and high-quality Steel (lower phosphorus and sulfur) Generally, the higher the carbon content of carbon steel, the higher the hardness and the higher the strength, but the lower the plasticity.
The full name of carbon steel is carbon structural steel. Cast steel valves are also carbon steel valves (there are also cast iron valves). They are just made by casting methods, while common steels are made by rolling. The ingredients are the same.

What is the difference between cast steel, cast iron and carbon steel in valve materials? Simply put, you first

lug type butterfly valve, ductile iron, center lined,

lug type butterfly valve, ductile iron, center lined,

distinguish between iron and steel. Both steel and iron are alloys based on iron and carbon as the main additive element, collectively referred to as iron-carbon alloys.
The cast iron is smelted in an iron melting furnace to obtain cast iron (liquid), and the liquid cast iron is cast into a casting, which is called a cast iron.
What is the difference between cast steel and carbon steel. First, steel is classified by chemical composition
(1) Carbon steel: a. Low carbon steel (C≤0.25%); b. Medium carbon steel (C≤0.25~0.60%); c. High carbon steel (C≤0.60%).
Steel is classified according to the forming method: (For valves with different pressures, different materials are used.
Medium and low pressure valve, the valve body material is cast iron. For high-pressure valves, because of the large pressure, the valve body must be made of cast steel. Special valves may use various alloy materials and stainless steel.
It is said that carbon steel is only a kind of steel, and cast steel is a processing method of steel, not a concept.

What is the difference between carbon steel gate valve and cast steel gate valve. Many people think that carbon steel gate valves and cast steel gate valves are two kinds of materials.
1. The cast steel check valve and carbon steel check valve are check valves of the same material, both of which are made of WCB A216 carbon steel.
2. Cast steel check valve, because the valve body of WCB material is cast, so the name suggests, it is called cast steel check valve.
3. Carbon steel check valve, because the main material of WCB material is carbon steel, it is named carbon steel check valve.

The forging process of steel is different in processing form. Cast steel The steel used for pouring castings. A kind of casting alloy. Cast steel is divided into cast carbon steel, cast low alloy steel and cast special steel. Cast steel refers to a type of steel casting produced by casting methods. Cast steel is mainly used to manufacture some parts with complex shapes, difficult to forge or cutting and forming, but require high strength and plasticity. Forged steel: Forged steel refers to various forgings and forgings produced by forging methods. The quality of forged steel parts is higher than that of cast steel parts, can withstand large impact forces, and have plasticity, toughness and other mechanical properties.

What is the meaning of cast steel and carbon steel of the valve? What is the meaning of cast steel and carbon steel. Thank you. Carbon steel is represented by CS, but it is generally not mentioned in the case of cast steel. Detailed materials such as WCB, WCC, LCC, etc. will be stated.

The valve is a control component in the fluid conveying system. It has the functions of cut-off, regulation, diversion, prevention of reverse flow, stabilization, diversion or overflow and pressure relief. Valves used in fluid control systems, ranging from the simplest shut-off valve to the various valves used in extremely complex automatic control systems, have a wide variety and specifications.
Valves can be used to control air, water, steam, various corrosive media, mud, oil, liquid metal and radioactive media. >>Cast steel has less carbon content, good toughness, and higher pressure and temperature resistance than cast iron. Cast iron valves are not suitable for diesel, sea water and acid media. Cast iron valves are cheaper. Their materials are obviously different, and they are used in different environments! The cost is also different. In short, the price is analyzed in detail, and the properties of various materials are different. Temperature resistant. Cast steel valves can withstand high temperatures, but cast iron valves cannot be used with water.

The difference between American, Germany and China standard valve

The difference between American standard valve, German standard valve and China standard valve

lug type butterfly valve, ductile iron, center lined,

lug type butterfly valve, ductile iron, center lined,

(American Standard, German Standard, National Standard) The difference between the valves:
First of all, it can be distinguished from the standard codes of various countries: GB is the national standard, the American standard (ANSI), and the German standard (DIN). Secondly, it can be distinguished from the model. The valve model of the national standard is named according to the pinyin letter of the valve category. For example, the safety valve is A, butterfly valve, D, diaphragm valve, G, check valve, H, globe valve, J, throttle valve, L, drain valve, P, ball valve, Q, trap, S, gate valve, and so on. ,
There are no special specifications between American standard valves, German standard valves, and national standard valves. It is nothing more than the difference between production standards and pressure levels. The material of the valve body and internal parts are easy to say, it is nothing but cast iron, cast steel, stainless steel, etc. Taking the American standard as an example, the pressure level of the American standard ranges from 125LB to 2500LB (or 200PSI to 6000PSI), and the main standard is API, ANSI, commonly referred to as API, and ANSI valves are American standard valves; German standard valve pressures are usually PN10 to PN320. DIN standard; if the valve is flanged, the corresponding flange standard must be adopted. The world’s main valve standards are also the American Standard Petroleum Institute API standard, the American national standard ANSI, the German standard DIN, the Japanese standard JIS, the national standard GB, the European standard EN, and the British standard BS. ,
Simply put, American standard valves are valves designed, manufactured, produced and tested according to American standards. German standard valves are valves designed, manufactured, produced and tested according to German standards. The national standard valve is the valve designed, manufactured, produced and tested according to our country’s standard. The differences between the three are roughly as follows: 1. The flange standards are different; 2. The structural length is different; 3. The inspection requirements are different.
National Standard Valves American Standard Valves German Standard Valves (American Standard, German Standard, National Standard) Valve Standards: Chinese National Standards (GB) Chinese Ministry of Machinery Standards (JB) American National Standards (ANSI) American Petroleum Institute Standards (API) American Society for Testing and Materials Standards (ASTM) American Valve and Fitting Manufacturers Standardization Association Standards (MSS) Japanese Industrial Standards (JIS) German National Standards (DIN) French National Standards (NF) British National Standards, European Standards (BS, EN) Other National Valve Standards ( ГOCT, IEEE, UL)

Tianjin Tanghai Valve Manufacturing Co., Ltd. is one of the largest butterfly valve manufacturers in China. It was founded in 2006. Its predecessor was Tanghai Valve Manufacturing Factory. Now we have our own independent R & D, manufacturing, assembly and warehousing workshops; we have professional pre-sale and after-sale technical support and perfect services.

After 14 years of continuous development and innovation, the company now has a group of high-tech engineers, technicians and skilled production workers, advanced production technology, sophisticated manufacturing equipment, complete testing methods, in strict accordance with international standards and quality management system, formed A comprehensive quality control network.

Our products use advanced manufacturing technology, and strictly conform to API, DIN, BS, EN, ISO, GB and other international standards. The main products are butterfly valves, gate valves, check valves, globe valves, valve parts (Valve body, Valve disc, Valve shaft, Valve seat…), etc. Our products are widely used in various fields such as marine industry, shipbuilding, petrochemical, metallurgy, water treatment, fire fighting, water supply and drainage, etc. The company has won unanimous recognition and praise from customers with high quality and good reputation.

TH Valve is a professional manufacturer of butterfly valvegate valvecheck valveglobe valveknife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

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Main application areas of 10 major types of valves

With the development of society and various needs of modern life, spare parts for the production of these important products are also emerging in endlessly areas. Below we list the main application areas of these 10 categories of

ductile iron, DI, butterfly valve, manufacturer, center line, TH valve

ductile iron, DI, butterfly valve, manufacturer, center line, TH valve

valves.

1. Valves for petroleum installations;

1) Oil refining plant,
Most of the valves used in oil refining equipment are pipeline valves, mainly gate valves, stop valves, check valves, safety valves, ball valves, butterfly valves, and traps. Among them, gate valves account for about 80% of the total number of valves (valves account for about 80% of the total number of valves). 3% to 5% of investment);

2) Chemical fiber device,
Chemical fiber products mainly include polyester, acrylic and vinylon. Ball valves and jacketed valves (jacketed ball valves, jacketed gate valves, jacketed stop valves) of the valves they need;

3) Acrylonitrile device.
The device generally requires standard valves, mainly gate valves, globe valves, check valves, ball valves, traps,

lift-swing-check-valve-2

lift-swing-check-valve-2

needle globe valves, and plug valves. Among them, gate valves account for about 75% of the total valve;

4) Synthetic ammonia plant.
Because the ammonia source and purification method are different, the process flow is different, and the technical function of the required valve is also different. At present, domestic ammonia plants mainly need gate valves, globe valves, check valves, traps, butterfly valves, ball valves, diaphragm valves, regulating valves, needle valves, safety valves, high temperature and low temperature valves;

2, Hydropower station application valve
The construction of power stations in my country is developing towards large-scale, so large-caliber and high-pressure safety valves, pressure reducing valves, stop valves, gate valves, butterfly valves, emergency shutoff valves and flow control valves, spherical sealing instrument stop valves are required (according to the country In the “Tenth Five-Year Plan”, in addition to Inner Mongolia and Guizhou provinces, which can build units with more than 200,000 kilowatts, other provinces and cities can only build units with more than 300,000 kilowatts);

3, metallurgical application valve
The behavior of alumina in the metallurgical industry mainly requires wear-resistant slurry valves (in-flow stop valves) and regulating traps. The steelmaking industry mainly needs metal sealed ball valves, butterfly valves and oxidation ball valves, stop flash and four-way reversing valves;

13 gate-valve-5

13 gate-valve-5

4, marine application valve
With the development of offshore oilfield exploitation, the amount of valves required for its offshore production has gradually increased. Offshore platforms need to use shut-off ball valves, check valves, and multi-way valves;

5, food and medicine application valve
This industry mainly needs stainless steel ball valves, non-toxic all-plastic ball valves and butterfly valves. Among the above 10 categories of valve products, the demand for general valves is more, such as instrument valves, needle valves, needle globe valves, gate valves, globe valves, check valves, ball valves, and butterfly valves.

6, rural and urban construction application valves
The urban construction department generally uses low-pressure valves, and is currently developing in the direction of environmental protection and energy saving. Environmentally friendly rubber plate valves, balance valves, centerline butterfly valves, and metal seal butterfly valves are gradually replacing low-pressure iron gate valves. Most of the valves used in domestic urban construction are balance valves, soft-seal gate valves, butterfly valves, etc.;

7. Valves for rural and urban heating
In the urban heat generation system, a large number of metal-sealed butterfly valves, horizontal balance valves and direct-buried ball valves are needed, because these valves solve the problem of vertical and horizontal hydraulic imbalance of pipelines, and achieve the purpose of energy saving and heat balance.

8. Environmental protection valve
In the domestic environmental protection system, the water supply system mainly requires centerline butterfly valves, soft-sealed gate valves, ball valves, and exhaust valves (used to remove air in the pipeline). The sewage treatment system mainly needs soft sealing gate valve and butterfly valve;

9. Gas valve
City gas accounts for 22% of the entire natural market, with a large amount of valves and many types. Mainly need ball valve, plug valve, pressure reducing valve, safety valve;

10. Valves for pipeline applications
Long-distance pipelines are mainly crude oil, finished products and natural pipelines. The most commonly used valves for this type of pipeline are forged steel three-body full bore ball valves, anti-sulfur flat gate valves, safety valves, and check valves.

TH Valve is a professional manufacturer of butterfly valvegate valvecheck valveglobe valveknife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

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Accuracy requirements of Equipment installation

1. For static equipment
The vertical deviation of vertical equipment should not be greater than L/1000 and not greater than 10mm. Unless the drawings have special requirements.

lug type butterfly valve, ductile iron, center lined,

lug type butterfly valve, ductile iron, center lined,

The horizontal deviation of horizontal equipment should not be greater than L/1000 in the axial direction and 2D/1000 in the radial direction.

2. For moving equipment
When the pump is aligned, the selection of the installation datum and the allowable deviation of the level must meet the requirements of the “special specification” or the pump technical file. Generally, the allowable deviation of horizontal horizontality is 0.10mm/m, and the allowable deviation of vertical horizontality of the installation datum part is 0.05mm/m. The leveling and alignment values ​​must not be adjusted by loosening the anchor bolts.
1. The pump that is disassembled and installed is based on the processing surface of the pump body, and the allowable deviation of the horizontality of the pump in the vertical and horizontal directions is 0.05mm/m.
2. The integrally installed pump should be leveled based on the inlet and outlet flange surface or other horizontal processing datum plane. The allowable deviation of horizontality is 0.05mm/m in the longitudinal direction and 0.10mm/m in the transverse direction.
3. When the driving shaft and the driven shaft are connected by a coupling, the centering deviation of the two shafts and the gap between the end faces of the two shafts should be:
Centering deviation: the radial displacement is not more than 0.03mm.
The axial tilt should not be greater than 0.05/1000.
The end face gap is 1.00~3.5mm.