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Application of low temperature butterfly valve

Article title: Application of low temperature triple eccentric butterfly valve
With the rapid development of industrial technology, more stringent requirements have been put forward for valves, especially for butterfly valves used in low temperature media. In addition to meeting the performance of general valves, it is more important that butterfly valves seal under low temperature conditions. Reliability, flexibility of action and some other special requirements for cryogenic valves. Now combined with its structural characteristics, a brief introduction to the performance of the cryogenic butterfly valve is given. Remarks: The cryogenic butterfly valve we are talking about here specifically refers to the low temperature triple eccentric butterfly valve.

triple offset valve parts-after-cryogenic process

triple offset valve parts-after-cryogenic process

Requirements for sealing performance of low temperature triple eccentric butterfly valve:
There are two main reasons for the leakage of the low temperature triple eccentric butterfly valve, one is internal leakage; the other is external leakage.
1. Internal leakage of butterfly valve:
The main reason for the internal leakage of the valve is the deformation of the sealing pair in the low temperature state. When the temperature of the medium drops to a phase change of the material, the volume changes, which causes the sealing surface with high grinding accuracy to warp and deform, resulting in poor low-temperature sealing. We conducted a low temperature test on the DN250 valve. The medium was liquid nitrogen (-196 ℃) and the butterfly plate material was 1Cr18Ni9Ti (without low temperature treatment). It was found that the sealing surface warped and deformed up to about

cryogenic triple offset butterfly valve 1

cryogenic triple offset butterfly valve 1

0.12mm, which is the main cause of internal leakage. And if the plane seal of the butterfly valve is changed to a cone seal. The valve seat is an oblique cone ellipse sealing surface, which forms a sealing pair with a round elastic sealing ring embedded on the butterfly plate. The sealing ring can float radially in the butterfly plate groove. When the valve is closed, the elastic sealing ring first contacts the short axis of the elliptical sealing surface. As the valve stem rotates, the sealing ring is gradually pushed inward, forcing the elastic ring to contact the long axis of the oblique cone surface, and finally the elastic sealing ring All contact with the oval sealing surface. Its sealing is achieved by the deformation of the elastic ring. Therefore, when the valve body or butterfly plate is deformed at low temperature, it will be absorbed and compensated by the elastic sealing ring, and leakage and jamming will not occur. When the valve is opened, this elastic deformation disappears immediately, and there is basically no relative friction during the opening and closing process, so the service life is long.
2. Leakage of butterfly valve:
One is that when the valve and the pipeline are connected by flanges, leakage occurs due to the unsynchronized contraction and relaxation of the connecting gasket, connecting bolts, and connecting materials at low temperatures. Therefore, we changed the connection between the valve body and the pipeline from a flange connection to a welded structure to avoid low temperature leakage. The second is leakage at the valve stem and packing. Generally, most valve packing adopts F4 because of its good self-sliding performance, low friction coefficient (friction coefficient for steel f=0.05 ~ 0.1), and unique chemical stability, so it is widely used. However, F4 also has shortcomings. First, the tendency of cold flow is large; second, the linear expansion coefficient is large, and the cold shrinkage at low temperature causes leakage, which causes a large amount of ice at the valve stem, so that the valve fails to open. The low-temperature triple-eccentric butterfly valve developed for this purpose adopts a self-shrinking sealing structure, that is, taking advantage of the large expansion coefficient of F4, and achieves the purpose of sealing at room temperature and low temperature through the reserved gap.
Design requirements for low temperature triple eccentric butterfly valve body and stem bushing:
1. The structure and shape of the cryogenic valve shell. The correct selection of materials is of great significance to the normal and reliable operation of the valve. Compared with the stop valve and gate valve, the structural characteristics of the butterfly valve not only avoid the irregular shape and uneven shell wall thickness, which can cause problems at low temperatures. Due to the small size of the butterfly valve, the shape of the valve body is basically symmetrical, so the heat capacity is small; the pre-cooling consumption is also small; the shape is regular and it is convenient to take measures to keep the valve cold. ,
2. Selection of stem bushing: Some low-temperature triple-eccentric butterfly valves are in operation, the rotating parts of the valve are sticky, and seizure occurs from time to time. The main reason is: unreasonable selection of matching materials, too small pre-cooling clearance, and processing Causes such as low accuracy. In the development of cryogenic valves, a series of measures have been taken to prevent the occurrence of the above phenomena. For the upper and lower bushings of the valve stem, SF-1 type composite bearings with low friction coefficient and self-lubricating properties are selected, which can be suitable for some special needs of cryogenic valves. The metal-sealed butterfly valve has the characteristics that some ordinary valves do not have, especially the small flow resistance, reliable sealing, rapid opening and closing, and long service life. The triple eccentric metal sealing butterfly valve is sealed by the deformation of the elastic ring, so it does not need to rely on the force of the medium, so it can be used for two-way sealing.
Related information: The difference of cryogenic valve and ordinary temperature valve; Cryogenic valve principle |standard |illustration |selection

TH Valve is a professional manufacturer of butterfly valvegate valvecheck valveglobe valveknife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

Uses and characteristics of manual butterfly valve (4)

Installation and maintenance of manual butterfly valve:
During installation, the disc should stop in the closed position. The opening position should be determined according to the rotation angle of the butterfly plate. For

wafer type butterfly valve, with handle (13)

wafer type butterfly valve, with handle (13)

the butterfly valve with bypass valve, the bypass valve should be opened before opening, and the installation should be carried out according to the manufacturer’s installation instructions. The heavy butterfly valve should be set with a firm foundation.

Comparison of ordinary butterfly valve and gate valve:

Which of the ordinary butterfly valve or gate valve with the same nominal pressure and nominal diameter has better tightness and is not easy to leak?

The airtightness of the gate valve is better than that of the butterfly valve, but there are also manufacturers’ butterfly valves that have better airtightness. This type of valve should generally be installed horizontally in the pipeline.

The gate valve is large in size and takes up a lot of space.

The butterfly valve is small in size and takes up little space.

When selecting, the temperature of the medium, the sealing of the valve and the packing must also be considered.

The specification stipulates that butterfly valves with a nominal diameter greater than 50 are used.

The elastic metal sealing butterfly valve is a national key new product. The high-performance manual butterfly valve adopts a double eccentric and a special oblique cone oval sealing structure. It solves the shortcoming of the traditional eccentric butterfly valve that the sealing surface is still in sliding contact friction at the moment of opening and closing 0°~10°, and the sealing surface of the butterfly plate is separated at the moment of opening, and the effect of sealing when the contact is closed is achieved. Good purpose.

Material of manual butterfly valve:
1. Valve body material: gray cast iron, ductile iron, cast steel, aluminum alloy, stainless steel, etc.;

2. Valve plate material: duplex stainless steel, nylon 11 plate, galvanized plate, aluminum bronze;

3. Valve seat material: nitrile rubber, EPDM, fluorine rubber, silicone rubber, PTFE.

Ranges of application for manual butterfly valve:
It is widely used in the pipelines of petroleum, chemical, food, medicine, papermaking, hydropower, shipbuilding, water supply and drainage, metallurgy, oil, energy and other systems. It is suitable for a variety of corrosive gases, liquids, semi-liquid and solid powder media.

TH Valve is a professional manufacturer of butterfly valvegate valvecheck valveglobe valveknife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

related news /knowledge: Uses and characteristics of manual butterfly valve (3); Uses and characteristics of manual butterfly valve (2); Uses and characteristics of manual butterfly valve (1); Installation requirements for manual butterfly valves.

Uses and characteristics of manual butterfly valve (3)

Features of manual butterfly valve:
The butterfly valve opening and closing part is a disc-shaped butterfly plate, which rotates around its own axis in the valve body to achieve opening and closing or adjustment of the valve is called a butterfly valve. The butterfly valve is usually less than 900 from fully open to fully closed. The butterfly valve and the butterfly rod

Double flange butterfly valve (7)

Double flange butterfly valve (7)

themselves are not self-locking. For the positioning of the butterfly plate, a worm gear reducer must be installed on the valve rod. The use of worm gear reducer can not only make the butterfly plate have self-locking ability, make the butterfly plate stop at any position, but also improve the operation performance of the valve. Industrial-specific butterfly valves are characterized by high temperature resistance, high applicable pressure range, large nominal diameter of the valve, the valve body is made of carbon steel, and the sealing ring of the valve plate uses a metal ring instead of a rubber ring. Large high-temperature butterfly valves are manufactured by welding steel plates, and are mainly used for flue ducts and gas pipes for high-temperature media.

Advantages of manual butterfly valve:
The opening and closing is convenient and rapid, labor-saving, low fluid resistance, and can be operated frequently. Simple structure, small size and light weight. Mud can be transported, with the least accumulation of liquid at the pipe mouth. Under low pressure, good sealing can be achieved. Good adjustment performance.

Disadvantages of manual butterfly valves:
1. Use pressure and working temperature range are small.
2. Poor airtightness.

Classification of manufal butterfly valve:
According to the structure, it can be divided into offset plate type, vertical plate type, inclined plate type and lever type. According to the sealing form, it can be divided into two types: soft sealing type and hard sealing type. The soft seal type generally uses a rubber ring seal, and the hard seal type generally uses a metal ring seal. According to the connection type, it can be divided into flange connection and wafer connection; according to the transmission mode, it can be divided into manual, gear transmission, pneumatic, hydraulic and electric.

TH Valve is a professional manufacturer of butterfly valvegate valvecheck valveglobe valveknife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

related news /knowledge: Uses and characteristics of manual butterfly valve (1); Uses and characteristics of manual butterfly valve (2); Uses and characteristics of manual butterfly valve (4).

Uses and characteristics of manual butterfly valve (2)

Uses/application of manual butterfly valve:
Used in the gas pipeline in the sulfuric acid industry: the inlet and outlet of the blower in front of the furnace, the inlet and outlet of the relay fan, the electric demisting series and the connecting valve, the inlet and outlet of the S02 main blower, the adjustment of the converter, the inlet and outlet of the preheater, etc. and

ductile iron, DI, butterfly valve, manufacturer, center line, TH valve

ductile iron, DI, butterfly valve, manufacturer, center line, TH valve

the use of cut-off gas.

It is used in the sulfur burning, conversion and dry absorption sections of the sulfur-burning sulphuric acid plant. It is the preferred brand of valves for the sulphur-burning sulphuric acid plant. It is regarded by the majority of users as: good sealing performance, light operation, secondary corrosion, high temperature resistance, convenient operation, The flexible, safe and reliable butterfly valve has been widely used.

It is also widely used in: SO2, steam, air, gas, ammonia, CO2, oil, water, brine, lye, seawater, nitric acid, hydrochloric acid, sulfuric acid, phosphoric acid in the chemical, petrochemical, smelting, pharmaceutical, food and other industries It is used as a regulating and intercepting device on the pipeline of other medium.

Structural features of manual butterfly valve:

  •  The unique design of three-way eccentricity enables frictionless transmission between the sealing surfaces and prolongs the service life of the valve.
  • Elastic seal is produced by torque.
  • The clever wedge-shaped design enables the valve to have an automatic sealing function that is tighter and tighter, and the sealing surfaces are compensated and leak-free.
  • Small size, light weight, light operation and easy installation.
  • Pneumatic and electric devices can be configured according to user requirements to meet the needs of remote control and program control.
  • The material of replacement parts can be applied to various media, and can be lining anti-corrosion (lining F46, GXPP, PO, etc.).
  • Diversified continuous structure: wafer, flange, butt welding.

Tianjin TanghaiDongyang Valve Co., Ltd. is one of the largest butterfly valve manufacturers in China, main products are butterfly valves, check valves.

TH Valve is a professional manufacturer of butterfly valvegate valvecheck valveglobe valveknife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

related news /knowledge: Installation requirements for manual butterfly valves; Uses and characteristics of manual butterfly valve (1); Uses and characteristics of manual butterfly valve (3)

Uses and characteristics of manual butterfly valve (1)

The butterfly plate of the manual butterfly valve is installed in the diameter direction of the pipeline. In the cylindrical passage of the butterfly valve body, the disc-shaped butterfly plate rotates around the axis, and the rotation angle is between 0°-90°. When the rotation reaches 90°, the valve is fully opened. The butterfly valve is simple in structure, small in size and light in weight, and consists of only a few parts. Moreover, it can be opened and closed quickly by rotating 90°, and the

Wafer type butterfly valve with worm gear

manual Wafer type butterfly valve with worm gear

operation is simple. At the same time, the valve has good fluid control characteristics.

Introduction of manual butterfly valve:
The butterfly plate of the butterfly valve is installed in the diameter direction of the pipe. In the cylindrical passage of the butterfly valve body, the disc-shaped butterfly plate rotates around the axis, and the rotation angle is between 0°-90°. When the rotation reaches 90°, the valve is fully opened.

The butterfly valve is simple in structure, small in size and light in weight, and consists of only a few parts. Moreover, it can be opened and closed quickly by rotating 90°, and the operation is simple. At the same time, the valve has good fluid control characteristics. When the butterfly valve is in the fully open position, the thickness of the butterfly plate is the only resistance when the medium flows through the valve body, so the pressure drop generated by the valve is small, so it has better flow control characteristics. Butterfly valves have two sealing types: elastic seal and metal seal. Elastic sealing valve, the sealing ring can be embedded in the valve body or attached to the periphery of the butterfly plate.

Valves with metal seals generally have a longer life than valves with elastic seals, but it is difficult to achieve a complete seal. Metal seals can adapt to higher operating temperatures, while elastic seals have the defect of being limited by temperature.

If the butterfly valve is required to be used as a flow control, the main thing is to correctly select the size and type of the valve. The structure principle of the butterfly valve is especially suitable for making large diameter valves. Butterfly valves are not only widely used in general industries such as petroleum, gas, chemical, and water treatment, but also used in cooling water systems of thermal power stations.

Commonly used butterfly valves include wafer butterfly valves and flange butterfly valves. Wafer type butterfly valve uses double-head bolts to connect the valve between two pipe flanges. Flange type butterfly valve has flanges on the valve, and bolts are used to connect the flanges at both ends of the valve to the pipe flanges.

TH Valve is a professional manufacturer of butterfly valvegate valvecheck valveglobe valveknife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

Related news /knowledge:Uses and characteristics of manual butterfly valve (2); Uses and characteristics of manual butterfly valve (3); Uses and characteristics of manual butterfly valve (4); 

The structural characteristics and uses of the wafer butterfly valve

The structural characteristics and uses of the wafer type butterfly valve:

wafer type butterfly valve, NBR seat (11)

wafer type butterfly valve, NBR seat (11)

  • The unique design of three-way eccentricity enables frictionless transmission between the sealing surfaces and prolongs the service life of the valve.
  • The elastic seal is produced by torque.
  • The ingenious wedge-shaped design makes the valve have an automatic sealing function as the valve is closed and tighter, and the sealing surface has compensation and zero leakage.
  • Small size, light weight, light operation, easy to install.
  • Pneumatic and electric devices can be configured according to user requirements to meet the needs of remote control and program control.
  • The material of the replacement parts can be applied to various media, and the lining can be anticorrosive (lining F46, GXPP, PO, etc.)
  • Diversified continuous structure: butt clamp, flange, butt welding.

Used in the gas pipeline in the sulfuric acid industry: the inlet and outlet of the blower in front of the furnace, the inlet and outlet of the relay fan, the electric demisting series and the connecting valve, the inlet and outlet of the S02 main blower, the adjustment of the converter, the inlet and outlet of the preheater, etc. and the use of cut-off gas.
It is used in the sulfur burning, conversion and dry absorption sections of the sulfur-burning sulphuric acid plant. It is the preferred brand of valves for the sulphur-burning sulphuric acid plant. It is regarded by the majority of users as: good sealing performance, light operation, secondary corrosion, high temperature resistance, convenient operation, The flexible, safe and reliable butterfly valve has been widely used.
It is also widely used in: SO2, steam, air, gas, ammonia, CO2, oil, water, brine, lye, seawater, nitric acid, hydrochloric acid, sulfuric acid, phosphoric acid in the chemical, petrochemical, smelting, pharmaceutical, food and other industries It is used as a regulating and intercepting device on the pipeline of other medium.

Tianjin Tanghaidongyang valve Co., Ltd. is one of the largest butterfly valve manufacturers in China, main products are butterfly valves, check valves. Main products: butterfly valve, lug type butterfly valve, wafer type butterfly valve, U-type butterfly valve, double flange butterfly valve, gate valves, check valves, globe valves, valve parts (Valve body, Valve disc, Valve shaft, Valve seat…)

TH Valve is a professional manufacturer of butterfly valvegate valvecheck valveglobe valveknife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

Related news /knowledge: Structural characteristics of butterfly valve; What is a wafer type butterfly valve; Uses and characteristics of manual butterfly valve (2)