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Requirements of various sealing materials for pneumatic gate valves

This article would like to discuss with you some of the material requirements of pneumatic gate valves, including the

pneumatic gate valve (3)

pneumatic gate valve (3)

material of the valve body, stem, stem bushing, nut, sealing surface and packing of the pneumatic gate valve. Each of them is an important component to ensure the good sealing performance of the valve. The quality of the sealing is the main criterion for evaluating the quality of the valve. Let’s share the standard requirements of various materials for pneumatic valves.
Let’s take a look at the valve body, valve stem, nut and other requirements. The material of the valve body should be mainly ductile iron, and the grade and actual physical and chemical test data of the cast iron should be indicated. The stem material strives to be stainless steel, and large-diameter gate valves should also be stainless steel embedded valve stems. The material of the stem bushing should not be greater in hardness and strength than the stem, and will not form electrochemical corrosion with the stem and valve body under water immersion. The nut material is made of cast lead brass or cast aluminum bronze, and the hardness and strength should be greater than that of the valve stem.
Let’s look at the material of the sealing surface of the pneumatic gate valve. We know that different types of pneumatic valves will require different sealing methods and materials because they are applicable to different working conditions. The sealing material is mainly divided into soft seal and hard seal. The soft seal is mainly an elastic seal based on rubber and plastic, and the hard seal is a rigid metal-to-metal seal. Take the ordinary wedge-type soft-seal gate valve as an example. The manufacturer’s fixing method, grinding method, physical chemistry and sanitary inspection data of the valve plate lining material should be clearly explained. And mark the valve body, the sealing surface material and the valve plate sealing surface material. Their physical and chemical testing data, especially the hygienic requirements, anti-aging performance, and wear resistance of rubber. Take the rubber soft sealing gate valve as an example, usually use nitrile butadiene rubber and EPDM rubber, etc. It is strictly forbidden to mix with reclaimed rubber.
Finally, the valve shaft packing has a great relationship with the sealing performance of the gate valve. Many leaks are caused by improper use of fillers. Since the pneumatic valves in the pipe network are usually opened and closed infrequently, the packing is required to be inactive for several years, the packing does not age, and the sealing effect is maintained for a long time. Therefore, the packing cannot be too tight or too loose. The valve shaft packing should also have a good sealing effect when it is subjected to frequent opening and closing. If the packing needs to be replaced, the pneumatic valve design should consider measures that can be replaced under water pressure. Therefore, the valve shaft packing is not to be replaced or not replaced for more than ten years.

TH Valve is a professional manufacturer of butterfly valvegate valvecheck valveglobe valveknife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

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Installation requirements for manual butterfly valves

1. Before installing the manual butterfly valve, do not throw it away at random. It needs to be placed in a cool, dry and ventilated environment, and it must be covered well to prevent the valve from being contaminated with dust and other debris, which affects the later use.

2. Before installing on the pipeline, the pipeline must be calibrated first. The positions of the pipelines at both ends must be

wafer-type-butterfly-valve-with-handle-13

wafer-type-butterfly-valve-with-handle-13

consistent, and there must be no deviation. Otherwise, if the manual butterfly valve is installed when the pipeline deviates, it will cause tension on the valve body. Or the impact of rupture.

3. In addition to the calibration of the pipeline, there is another preparation before installation, that is, to clean the manual butterfly valve and its pipeline to ensure the cleanness of the valve and the pipeline, otherwise it will affect the sealing effect of the valve.

4. Manual butterfly valves require frequent manual operations. Therefore, the installation position of the manual butterfly valve is also very particular. The valve installation position must be convenient for personnel operation and future maintenance. It has been demonstrated that the best position for manual valve installation is about 1.2 meters on the operating floor. For valves installed outdoors, cover the valve with some covering to prevent the bad weather from affecting the valve.

5. During installation, the butterfly plate of the manual butterfly valve must be in the closed position to avoid collision damage of the butterfly plate and the pipeline flange, affecting the sealing performance.

6. After the installation is completed, commissioning should be carried out. If the manual butterfly valve has an opening and closing failure during use, it is necessary to find out the cause and eliminate the failure. It cannot be forced to open and close by tapping, prying, or brute force.

The installation requirements for manual butterfly valves are actually very simple. We need to pay attention to the details after the valve is purchased. Of course, the key to the safety of the pipeline and the service life of the valve lies in the correct selection and configuration.

Commonly used butterfly valves are wafer-type butterfly valves and flanged butterfly valves. Wafer type butterfly valve is to connect the valve between the two pipeline flanges with double-headed bolts. Flange type butterfly valve is to have a flange on the valve, and use bolts to connect the two ends of the valve to the pipeline flange. There are four types of butterfly valves in Tanghai Valve company, see below:

Butterfly Valve

Tianjin TanghaiDongyang Valve Co., Ltd. is one of the largest butterfly valve manufacturers in China. It was founded in 2006. Its predecessor was Tanghai Valve Manufacturing Factory. Now we have our own independent R & D, manufacturing, assembly and warehousing workshops; we have professional pre-sale and after-sale technical support and perfect services.

TH Valve is a professional manufacturer of butterfly valvegate valvecheck valveglobe valveknife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

Related news /knowledge:
Uses and characteristics of manual butterfly valve (4);
Uses and characteristics of manual butterfly valve (3);
Uses and characteristics of manual butterfly valve (2);
What are the main factors affecting valve sealing?