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Driving device for Manual Wafer Butterfly Valve

The driving device of the manual wafer butterfly valve is mainly the handwheel and the handle. For valves with little torque required for opening and closing, a manual device, handwheel or handle can be used to directly fix the valve stem or valve stem nut. The diameter of the handwheel is based on the relevant standards or the torque required for valve opening and closing. According to the standard, the opening and closing force added to the handwheel or handle cannot exceed 360N, and its shape and size can be in accordance with the provisions of JB/T93-2008. Steel plate, aluminum alloy or plastic pressed handwheels can also be used on manual wafer butterfly valves with smaller nominal size DN. The butterfly valve also has a remote-operated manual device using a universal joint.

JIS 10K-wafer butterfly valve-backup seat (3)

JIS 10K-wafer butterfly valve-backup seat (3)

Manual Wafer Butterfly Valve Handle and Turbine Drive
The handle of the manual wafer butterfly valve is mainly used with the gear, while the handwheel needs to be used with the worm drive. When the operating force of the valve exceeds 360N, cylindrical spur gears, bevel gears and worm drive devices are often used to reduce the force required for opening and closing. What’s the difference between a handle and a turbo? The first is that the driving method is different. The turbine butterfly valve mainly drives the rotation of the internal gear through the rotation of the handwheel, so that the valve plate rotates and the valve plate is opened and closed. The handle butterfly valve mainly uses the rotation of the handle to turn the valve plate to open and close. Secondly, the force required to operate the handle is large, so the diameter of the valve used is generally below 250mm. Therefore, the handle of the manual wafer butterfly valve and the turbine drive are also different in nominal diameter.

Operating procedures for the drive device of the manual wafer butterfly valve
1. The operator should be familiar with the structure and working principle of the manual butterfly valve.
2. The opening force of the manual butterfly valve exceeds 15kg. If you feel particularly strenuous, you should eliminate the product failure.
3. When the manual butterfly valve is closed, the handle should be reversed for one or two turns, which is conducive to the reopening of the manual butterfly valve.
4. There will be a sediment accumulation area near the manual butterfly valve that is closed for a long time, and these sediments will form resistance to the opening and closing of the manual butterfly valve.
5. When opening, the opening and closing actions should be repeated to promote the loosening of the sediment.
6. If it is found that there is often sediment deposition near the manual butterfly valve, the manual butterfly valve should be opened and closed frequently to facilitate the removal of sediment.
7. For the manual butterfly valve that does not open and close for a long time, it should also be operated once or twice regularly to prevent rust or silt.
8. Check the shaft end for leakage every six months. If there is leakage, replace the packing in time.

TH Valve is a professional manufacturer of butterfly valvegate valvecheck valveglobe valveknife gate valveball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

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Installation and operation method of manual butterfly valve

The most common driving methods for butterfly valves are manual, pneumatic, hydraulic and electric. This article mainly introduces the manual butterfly valve. Manual butterfly valve can be subdivided into handle butterfly valve and turbine butterfly valve. The two have no major impact on the installation of manual butterfly valves, and the difference lies more in the operation and use.

JIS 10K-wafer butterfly valve-backup seat (2)

JIS 10K-wafer butterfly valve-backup seat (2)

Installation precautions for manual butterfly valve
1. Before installing the manual butterfly valve, it is necessary to first confirm whether the product is suitable for the working conditions of the medium in the pipeline. The interior of the butterfly valve must be clean, including the sealing ring, valve shaft, and butterfly plate. There must be no foreign matter. Do not close the butterfly plate before cleaning the butterfly valve to prevent damage to the sealing ring.
2. The wafer type manual butterfly valve needs to use the special flange for butterfly valve during installation.
3. It is best to install it vertically on the pipeline, not upside down.
4. When it is necessary to adjust the flow, it is recommended to use a turbine butterfly valve.
5. After installation, every part of the valve should be checked regularly during use, and faults should be eliminated in time.

How to operate a manual butterfly valve
From the above, we know that manual butterfly valves are divided into handle butterfly valves and turbo butterfly valves, and their operation methods will of course be different. The operation of the handle butterfly valve is to pull the handle, turn it counterclockwise to open the valve, and turn it clockwise to close the valve. The turbine butterfly valve is to install a worm gear reducer on the valve stem of the butterfly valve. The turbine device makes the operation of the butterfly valve more labor-saving, copes with a larger medium pressure environment, and also improves the operability of the valve.
If the diameter of the butterfly valve is less than 150mm, it is recommended to use the handle to drive it. If the diameter of the butterfly valve exceeds 150mm, it is recommended to use the turbine device, which is more labor-saving to operate. The maximum diameter of the handle butterfly valve can only be 250mm. If it exceeds this maximum diameter, it is no longer applicable and needs to be equipped with an electric or pneumatic actuator.
In industrial engineering, we recommend the use of turbo butterfly valves, because in addition to saving labor, turbo butterfly valves have better sealing performance than handle butterfly valves. Another point is that in the pipeline with high switching frequency, the service life of the turbine butterfly valve is higher than that of the handle butterfly valve.

TH Valve is a professional manufacturer of butterfly valvegate valvecheck valveglobe valveknife gate valveball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

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Installation requirements for manual butterfly valves

1. Before installing the manual butterfly valve, do not throw it away at random. It needs to be placed in a cool, dry and ventilated environment, and it must be covered well to prevent the valve from being contaminated with dust and other debris, which affects the later use.

2. Before installing on the pipeline, the pipeline must be calibrated first. The positions of the pipelines at both ends must be

wafer-type-butterfly-valve-with-handle-13

wafer-type-butterfly-valve-with-handle-13

consistent, and there must be no deviation. Otherwise, if the manual butterfly valve is installed when the pipeline deviates, it will cause tension on the valve body. Or the impact of rupture.

3. In addition to the calibration of the pipeline, there is another preparation before installation, that is, to clean the manual butterfly valve and its pipeline to ensure the cleanness of the valve and the pipeline, otherwise it will affect the sealing effect of the valve.

4. Manual butterfly valves require frequent manual operations. Therefore, the installation position of the manual butterfly valve is also very particular. The valve installation position must be convenient for personnel operation and future maintenance. It has been demonstrated that the best position for manual valve installation is about 1.2 meters on the operating floor. For valves installed outdoors, cover the valve with some covering to prevent the bad weather from affecting the valve.

5. During installation, the butterfly plate of the manual butterfly valve must be in the closed position to avoid collision damage of the butterfly plate and the pipeline flange, affecting the sealing performance.

6. After the installation is completed, commissioning should be carried out. If the manual butterfly valve has an opening and closing failure during use, it is necessary to find out the cause and eliminate the failure. It cannot be forced to open and close by tapping, prying, or brute force.

The installation requirements for manual butterfly valves are actually very simple. We need to pay attention to the details after the valve is purchased. Of course, the key to the safety of the pipeline and the service life of the valve lies in the correct selection and configuration.

Commonly used butterfly valves are wafer-type butterfly valves and flanged butterfly valves. Wafer type butterfly valve is to connect the valve between the two pipeline flanges with double-headed bolts. Flange type butterfly valve is to have a flange on the valve, and use bolts to connect the two ends of the valve to the pipeline flange. There are four types of butterfly valves in Tanghai Valve company, see below:

Butterfly Valve

Tianjin TanghaiDongyang Valve Co., Ltd. is one of the largest butterfly valve manufacturers in China. It was founded in 2006. Its predecessor was Tanghai Valve Manufacturing Factory. Now we have our own independent R & D, manufacturing, assembly and warehousing workshops; we have professional pre-sale and after-sale technical support and perfect services.

TH Valve is a professional manufacturer of butterfly valvegate valvecheck valveglobe valveknife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

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