Tag Archive for: knife gate valve manufacturer

Posts

Knife gate valve introduction and its characteristics

Knife gate valve entered China in the 1980s. In less than two decades, its use has expanded from ordinary fields to a

Knife gate valve (1)

Knife gate valve (1)

wider range of industries, from coal preparation, gangue discharge, and slag discharge in mines and power plants to Urban sewage treatment has evolved from general industrial pipelines to specialized pipeline systems for food, sanitation, and medicine.

What is a knife gate valve:
Knife gate valve-also known as knife door valve, knife-type slurry valve, entered my country in the 1980s. In less than two decades, its scope of use has expanded from the general field to a wider range of industries. Coal preparation, gangue discharge and slag discharge from mines and power plants. It has developed into urban sewage treatment, from general industrial pipelines to professional pipeline systems such as food, sanitation, and medicine. The ultra-thin knife gate valve completely solves the large flow resistance of ordinary gate valves, flat gate valves, ball valves, globe valves, regulating valves, butterfly valves and other valves with its advantages of small size, small flow resistance, light weight, easy installation, and easy disassembly. , Heavy weight, difficult installation, large area and other difficult problems. After the emergence of knife gate valves, a large number of general shut-off valves and regulating valves have been replaced. To date, the world’s largest consumption of knife gate valves is the United States and Japan.

Characteristics of knife gate valve:

Knife gate valve-

Knife gate valve-

1. Valve control can be used for local and remote control, and can also realize remote position display and remote centralized control according to user requirements.

2. Light weight: The body is made of carbon steel, and the weight is about 20%-30% lighter than the traditional gate valve. It is easy to install and maintain.

3. The use of this valve can improve the closing and sealing performance of the conveying pipeline system, prevent leakage to the maximum extent, and play a positive role in improving production efficiency and protecting the environment.

4. The sealing surface is made of highly wear-resistant and corrosion-resistant ceramic materials, and the use of inlay technology has high corrosion resistance and good wear resistance, so that the valve has a long life and the cost performance is 10 times higher than that of ordinary valves.

TH Valve is a professional manufacturer of butterfly valvegate valvecheck valveglobe valveknife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

Related news/knowledge:
Pneumatic gate valve model preparation method;
Gate valve model meaning and representation method;
Gate valve structure diagram and working principle;

Classification and advantages of gate valve

Gate valve types:

There are many domestic manufacturers of gate valves, and most of the connection dimensions are not uniform.

gate valve (3)

gate valve (3)

Mainly divided into the following categories: 1. According to JB/T2203-1999 “Structural Length of Gate Valve”, the standard valve of the Ministry of Machinery; 2. According to GB/T12221-2005 “Metal Valve Structure Length”, the national standard valve; 3. According to American standard valves produced by ASME B16.10-2009 “Face-to-face and End-to-End Dimensions of Valves”.

Gate valves are divided into wedge type and parallel type according to the structure of the gate. There are 3 types of wedge gates: single gate, double gate and elastic gate.

Gate valves are divided into flat gate valves and knife gate valves according to their structure types.

The working principle of manual gate valve: Turn the hand wheel, and the valve plate connected with the valve stem can be lifted or lowered by the thread of the hand wheel and the valve stem to open and close.

According to the classification of shell/body material, gate valves can be divided into:

Metal material valves: such as carbon steel valves, alloy steel valves, stainless steel valves, cast iron valves, titanium alloy valves, Monel valves, copper alloy valves, lead alloy valves, etc.

Metal valve body lining valves: such as rubber-lined valves, fluorine-lined valves, lead-lined valves, plastic-lined valves, and enamel-lined valves.

Non-metallic materials valves: such as ceramic valves, glass valves, plastic valves.

Advantages of gate valve:
1. Small flow resistance. The medium channel inside the valve body is straight, the medium flows in a straight line, and the flow resistance is small.
2. Less effort when opening and closing. It is compared with the shut-off valve, because whether it is open or closed, the direction of movement of the gate is perpendicular to the direction of medium flow.
3. Large height and long opening and closing time. The opening and closing stroke of the gate is large, and the lifting is carried out by the screw.
4. Water hammer is not easy to produce. The reason is the long closing time.
5. The medium can flow in any direction on both sides, easy to install. Both sides of the gate valve channel are symmetrical.
6. The structural length (the distance between the two connecting end faces of the shell) is small.
7. Simple shape, short structure length, good manufacturing technology and wide application range.
8. Compact structure, good valve rigidity, smooth passage, small flow resistance, stainless steel and hard alloy sealing surface, long service life, PTFE packing, reliable sealing, light and flexible operation.

Disadvantages of gate valve:

It is easy to cause erosion and scratches between the sealing surfaces, and maintenance is difficult. The overall size is large, opening requires a certain amount of space, and the opening and closing time is long. The structure is more complicated.

Working principle and movement mode of gate valve

The gate valve is a gate for opening and closing. The movement direction of the gate is perpendicular to the direction

13 gate-valve-5

13 gate-valve-5

of the fluid. The gate valve can only be fully opened and fully closed, and cannot be adjusted or throttled. The gate valve is sealed through the contact between the valve seat and the gate plate. Usually, the sealing surface will be welded with metal materials to increase wear resistance, such as 1Cr13, STL6, stainless steel, etc. The gate has a rigid gate and an elastic gate. According to the difference of the gate, the gate valve is divided into a rigid gate valve and an elastic gate valve.

Working principle of gate valve:
The opening and closing part of the gate valve is a gate. The movement direction of the gate is perpendicular to the direction of the fluid. The gate valve can only be fully opened and fully closed, and cannot be adjusted or throttled. The gate has two sealing surfaces. The two sealing surfaces of the most commonly used model gate valve form a wedge. The wedge angle varies with valve parameters, usually 5°, and 2°52′ when the medium temperature is not high. The gate of the wedge gate valve can be made into a whole, called a rigid gate; it can also be made into a gate that can produce slight deformation to improve its manufacturability and compensate for the deviation of the sealing surface angle during the processing. The plate is called an elastic gate. When the gate valve is closed, the sealing surface can only rely on the medium pressure to seal, that is, relying on the medium pressure to press the sealing surface of the gate to the valve seat on the other side to ensure the sealing of the sealing surface, which is self-sealing. Most gate valves adopt forced sealing, that is, when the valve is closed, the gate must be forced against the seat by external force to ensure the sealing performance of the sealing surface. The gate valve of the gate valve moves linearly with the valve stem, which is called the lifting stem gate valve, also called the rising stem gate valve. Usually there is a trapezoidal thread on the lifting rod, through the nut on the top of the valve and the guide groove on the valve body, the rotary motion is changed into linear motion, that is, the operating torque is turned into operating thrust. When the valve is opened, when the lift height of the gate is equal to 1:1 times the valve diameter, the fluid channel is completely unblocked, but this position cannot be monitored during operation. In actual use, the apex of the valve stem is used as the mark, that is, the position where it cannot be opened, as its fully open position. In order to take into account the locking phenomenon of temperature changes, it is usually opened to the top position, and then back 1/2-1 circle, as the position of the fully open valve. Therefore, the fully open position of the valve is determined by the position of the gate, that is, the stroke. In some gate valves, the stem nut is set on the gate, and the rotation of the handwheel drives the rotation of the valve stem to lift the gate. This kind of valve is called a rotating stem gate valve, or a dark stem gate valve.

Movement mode of gate valve:
When the gate valve is closed, the sealing surface can only rely on the medium pressure to seal, that is, only rely on the medium pressure to press the sealing surface of the gate to the valve seat on the other side to ensure the sealing of the sealing surface, which is self-sealing. Most gate valves adopt forced sealing, that is, when the valve is closed, the gate must be forced against the seat by external force to ensure the sealing performance of the sealing surface.

Movement mode: The gate of the gate valve moves linearly with the valve stem, which is also called the rising stem gate valve. Usually there is a trapezoidal thread on the lifting rod, through the nut on the top of the valve and the guide groove on the valve body, the rotary motion is changed into linear motion, that is, the operating torque is changed into operating thrust. When the valve is opened, when the lift height of the gate is equal to 1:1 times the valve diameter, the fluid channel is completely unblocked, but this position cannot be monitored during operation. In actual use, the apex of the valve stem is used as the mark, that is, the position where it cannot be opened, as its fully open position. In order to take into account the locking phenomenon due to temperature changes, it is usually opened to the top position, and then rewind 1/2-1 turn, as the position of the fully open valve. Therefore, the fully open position of the valve is determined by the position of the gate (i.e. stroke). Some gate valve stem nuts are set on the gate, and the rotation of the handwheel drives the rotation of the valve stem to lift the gate. This kind of valve is called Rotating stem gate valve or dark stem gate valve.

Portfolio Items