DNV Certification in Marine Butterfly Valves

DNV certification plays a vital role in marine butterfly valves, signifying that the product complies with the standards set by Det Norske Veritas (DNV, formerly DNV-GL). It is a key requirement for entering the international shipbuilding and offshore engineering markets.

1. What is DNV Certification?

DNV (Det Norske Veritas) is a world-leading classification society and risk management organization.
DNV certification is a third-party verification that a product meets DNV’s classification standards in terms of design, materials, manufacturing, testing, and quality control.
It is widely applied to ships, offshore structures, and energy equipment that demand high reliability and safety.

2. DNV Requirements for Marine Butterfly Valves

In the field of marine butterfly valves, DNV certification involves the following aspects:

1. Product Design and Drawing Approval

Valve designs must be submitted for review by DNV, including:

Structural drawings

Material specifications

Working pressure

Temperature range

Sealing structure and configuration

2. Material Certification

All pressure-bearing parts must use DNV-approved materials.
Material certificates conforming to EN 10204 3.1 or 3.2 are usually required.

3. Inspection of Castings or Forgings

DNV requires NDT (non-destructive testing) on valve bodies and discs, including:

Ultrasonic testing (UT)

Radiographic testing (RT)

Magnetic particle testing (MT) or dye penetrant testing (PT)
These inspections must be witnessed or reviewed by a DNV surveyor.

4. Performance Testing

Valves must undergo:

Shell pressure tests

Leakage/sealing tests
Typically carried out under the supervision of a DNV inspector.

For specific applications, additional tests may be required:

Low-temperature impact test

Fire safety test

Corrosion resistance tests (e.g., NACE standards)

5. Manufacturing Supervision and Final Acceptance

DNV monitors the manufacturing process.
A DNV-signed Product Certificate must be issued upon final acceptance.

3. Common Applications of DNV-Certified Marine Butterfly Valves

Onboard Ship Systems:

Seawater cooling systems

Ballast water systems

Fire-fighting pipelines

Offshore Platforms:

Living quarters

Oil & gas transfer pipelines

LNG and Liquid Cargo Ships:

Cryogenic butterfly valves

Bi-directional sealing butterfly valves

4. Importance of DNV Certification for Export

DNV certification is a passport to major global markets such as:

Europe, Norway, Germany, the Netherlands, Singapore, Japan, etc.

Many renowned shipyards (e.g., Hyundai, Samsung Heavy Industries, Fincantieri) require valves to be certified by DNV or other major classification societies such as ABS, BV, or LR.

5. Recommended Information for Your Promotion

If you are involved in the casting of valve bodies, discs, or shafts, you can include the following statement in your promotional materials:

Our marine butterfly valve parts (valve body, disc, and shaft) are made from DNV-approved materials and produced under ISO 9001 quality control. We support our clients to pass DNV product certification through strict casting quality and mechanical property assurance.

Application of 2205 and 2507 in Marine Valves

2205 and 2507 are two types of duplex stainless steel that are widely used in marine valves (such as butterfly valves, gate valves, and check valves), particularly in environments where excellent corrosion resistance is required. Below is a comparison of their applications and key characteristics in marine valve usage:

I. Comparison of Basic Material Properties

Property 2205 (UNS S31803/S32205) 2507 (UNS S32750)
Type Duplex Stainless Steel Super Duplex Stainless Steel
Corrosion Resistance Excellent, suitable for most marine environments Superior, suitable for extreme marine and chemical environments
Pitting/Crevice Resistance Good Excellent
Chloride Stress Corrosion Resistance Strong Very strong
Yield Strength Higher than austenitic stainless steel (e.g., 316L) Even higher
Operating Temperature Range -50℃ to +300℃ -50℃ to +250℃ (recommended)
Cost Moderate High

II. Specific Applications in Marine Valves

1. Applications of 2205:

Seawater piping systems: Valves used in ballast water and cooling water systems

Desalination systems: Butterfly and gate valves

Liquid transportation systems on oil tankers and cargo vessels

Auxiliary systems in ships with moderate corrosion exposure, such as wastewater treatment systems

Cost-effective option for general-purpose marine valves

2. Applications of 2507:

Critical valves in high-corrosion, high-pressure environments such as deep-sea operation vessels and subsea equipment

LNG carriers and chemical tankers with extremely high corrosion resistance requirements

Shipboard systems exposed to high concentrations of chlorides or acidic gases (e.g., H₂S)

Ideal for scenarios requiring long-term, maintenance-free operation or extended service life

III. Material Selection Recommendations

Application Requirement Recommended Material
General seawater corrosion with cost-effectiveness priority 2205
Extreme corrosion (high chloride, high temperature, high pressure) 2507
Good weldability and high mechanical strength needed 2205 preferred
High safety margin and sufficient project budget 2507

In the marine valve industry, 2205 offers a cost-effective and corrosion-resistant solution suitable for wide application. 2507, on the other hand, delivers higher safety and durability in extremely harsh environments.

SS316 Wafer Type Single Disc Check Valve

Reliable Backflow Protection – Built for Harsh Marine and Industrial Environments

Product Overview

Our SS316 Single Disc Check Valve is designed for high-performance backflow prevention in demanding environments such as marine systems, chemical plants, and water treatment facilities. Made from 316 stainless steel, it offers exceptional resistance to corrosion, even in seawater and aggressive media.

With its compact wafer-type body and single disc design, it ensures fast response, minimal pressure drop, and easy installation between flanges.

Key Features

Material: SS316 Body & Disc – excellent corrosion resistance

Design: Compact wafer type, single disc for fast shut-off

Seal Options: EPDM / NBR / PTFE – compatible with various media

Installation: Horizontal or vertical (upward flow)

Pressure Rating: PN10 / PN16 / ANSI150 available

Sizes: DN40 to DN600 (larger sizes customizable)

Applications

Marine pipelines (ballast systems, cooling water, bilge lines)

Offshore platforms

Chemical and pharmaceutical industries

Water treatment & desalination systems

Pump discharge lines

Why Choose Us

Over 15 years in precision casting and valve component manufacturing

OEM/ODM services available

Fast lead times, reliable quality

Export-ready with international shipping & documentation support

Tianjin Tanghai Valve Co., Ltd. is a professional marine valve manufacturer, including butterfly valve, check valve, gate /Knife gate valve. We have certificates: CE, ISO, BV, DNV foundry and products approval. Now we have our own independent R & D, manufacturing, assembly and warehousing workshops; we have professional pre-sale and after-sale technical support and perfect services. Below is our wafer butterfly valve of marine valves,if you need to check more information, please click here:https://www.tanghaivalve.com/wafer-type-butterfly-valve-th-btv-aw/.

Please contact us if you need more support, please contact us freely: info@tanghaivalve.com.

We are committed to “Build a top valve enterprise; Be a reliable partner!”Friends from all over the world are welcome to visit us for evaluation, guidance, and orders!

Selection Standard and Application Analysis for Marine Valve

Choosing the right valves for marine systems is crucial to ensure safety, reliability, and long-term performance in harsh offshore environments. Key selection criteria include:

1.1 Material Selection

Preferred Material: SS316, Duplex Stainless Steel, Bronze

Reason: High corrosion resistance in seawater, brine, and aggressive chemicals

Tip: Avoid carbon steel for exposed or submerged applications

1.2 Valve Type Selection

Valve Type Typical Marine Application
Butterfly Valve Ballast systems, cooling water lines
Check Valve Pump discharge, bilge lines, fire systems
Gate Valve Seawater intake, cargo pipelines
Globe Valve Flow regulation in steam or fuel systems
Ball Valve Quick shut-off for fuel, oil, or air lines

1.3 Standards & Classification

Ensure compliance with IMO, IACS, and classification societies such as:

DNV, ABS, LR, BV, CCS

Check for Fire-Safe, DNV-GL approved, or ISO/ANSI certified valves where required

1.4 Functional Requirements

Operating pressure & temperature

Flow direction and velocity

Manual, pneumatic, or electric actuation

End connection (flanged, wafer, threaded)

2. Application Analysis – Where Marine Valves Are Used

2.1 Engine Room Systems

Seawater cooling lines

Fuel oil, lubricating oil pipelines

Steam and condensate systems

Bilge and ballast systems

 2.2 Deck Systems

Cargo handling valves

Firefighting systems

Air vent check valves for tanks

2.3 Underwater / Hull Applications

Seachests

Overboard discharge valves

Bottom inlet valves

Note: Corrosion resistance and class approval are critical here

3. Additional Recommendations

Use soft-sealing valves (e.g., EPDM-lined butterfly valves) for low-pressure, non-critical lines

Use metal-seated valves for high-temperature or abrasive media

Choose compact wafer-type valves to save space in narrow engine rooms

Plan for easy maintenance access, especially in engine room clusters

Ensure spare part availability for long-term operation at sea

Tianjin Tanghai Valve Co., Ltd. is a professional marine valve manufacturer, including butterfly valve, check valve, gate /Knife gate valve. We have certificates: CE, ISO, BV, DNV foundry and products approval. Now we have our own independent R & D, manufacturing, assembly and warehousing workshops; we have professional pre-sale and after-sale technical support and perfect services. Below is our wafer butterfly valve of marine valves,if you need to check more information, please click here:https://www.tanghaivalve.com/wafer-type-butterfly-valve-th-btv-aw/.

Please contact us if you need more support, please contact us freely: info@tanghaivalve.com.

We are committed to “Build a top valve enterprise; Be a reliable partner!”Friends from all over the world are welcome to visit us for evaluation, guidance, and orders!

Common Faults and Maintenance of concentric Marine Butterfly Valves

Fault Cause Analysis Solution
Leakage Seat aging or wear Replace seat
Difficult operation Shaft rust or jamming Clean,lubricate,or replace shaft
Corrosion perforation Inadequate corrosion protection Repair by welding or replace valve
Handle damage Over-torque operation Replace handle and add torque limiter

Tianjin Tanghai Valve Co., Ltd. is a professional marine valve manufacturer, including butterfly valve, check valve, gate /Knife gate valve. We have certificates: CE, ISO, BV, DNV foundry and products approval. Now we have our own independent R & D, manufacturing, assembly and warehousing workshops; we have professional pre-sale and after-sale technical support and perfect services. Below is our wafer butterfly valve of marine valves,if you need to check more information, please click here:https://www.tanghaivalve.com/wafer-type-butterfly-valve-th-btv-aw/.

Please contact us if you need more support, please contact us freely: info@tanghaivalve.com.

We are committed to “Build a top valve enterprise; Be a reliable partner!”Friends from all over the world are welcome to visit us for evaluation, guidance, and orders!

Anti-Corrosion Technology for Marine Concentric Butterfly Valves

Body Coating: Epoxy coating, thermal zinc spray, FBE coating.

Disc Protection: Stainless steel or copper alloy with surface treatment.

Seat Protection: Modified rubber for seawater resistance.

Shaft Sealing and Corrosion Prevention: Special coating in shaft sealing chamber + corrosion-resistant O-rings.

Tianjin Tanghai Valve Co., Ltd. is a professional marine valve manufacturer, including butterfly valve, check valve, gate /Knife gate valve. We have certificates: CE, ISO, BV, DNV foundry and products approval. Now we have our own independent R & D, manufacturing, assembly and warehousing workshops; we have professional pre-sale and after-sale technical support and perfect services. Below is our wafer butterfly valve of marine valves,if you need to check more information, please click here:https://www.tanghaivalve.com/wafer-type-butterfly-valve-th-btv-aw/.

Please contact us if you need more support, please contact us freely: info@tanghaivalve.com.

We are committed to “Build a top valve enterprise; Be a reliable partner!”Friends from all over the world are welcome to visit us for evaluation, guidance, and orders!

Factors Affecting Sealing Performance of Concentric Soft Seal Butterfly Valves

Key Factors

  • Seat Material Selection: EPDM for seawater, NBR for oil, VITON for high temperature.
  • Machining Precision: Concentricity between valve body, disc, and seat.
  • Installation Position: Horizontal installation is preferred over vertical to avoid self-weight affecting sealing.
  • Torque Control: Excessive or insufficient torque may damage the seat.

Key Technical Points

  • Ensure concentricityamong body, disc, and seat.
  • Select suitable sealing materials.
  • Prevent high-temperature aging of the seat.
  • Apply anti-corrosion coatingsor linings to enhance seawater corrosion resistance.

Tianjin Tanghai Valve Co., Ltd. is a professional marine valve manufacturer, including butterfly valve, check valve, gate /Knife gate valve. We have certificates: CE, ISO, BV, DNV foundry and products approval. Now we have our own independent R & D, manufacturing, assembly and warehousing workshops; we have professional pre-sale and after-sale technical support and perfect services. Below is our wafer butterfly valve of marine valves,if you need to check more information, please click here:https://www.tanghaivalve.com/wafer-type-butterfly-valve-th-btv-aw/.

Please contact us if you need more support, please contact us freely: info@tanghaivalve.com.

We are committed to “Build a top valve enterprise; Be a reliable partner!”Friends from all over the world are welcome to visit us for evaluation, guidance, and orders!

Comparison Between Concentric and Double Offset Marine Butterfly Valves

Item Concentric Butterfly Valve Double Offset Butterfly Valve
Structure Disc center aligned with body centerline Disc center offset from body centerline
Sealing Type Mainly soft seal Soft+hard seal available
Operation Torque Low Slightly higher
ApplicationPressure Low to medium pressure(PN6-PN16) High pressure(PN25-PN40)
Cost Lower Higher
Typical Application General ship pipelines,ballast water systems High-ressure fire system,deck wash system

 

 

triple eccentric butterfly valve-wafer-butt weld (1)

Centerline butterfly valves are more economical and suitable for general marine pipelines, while double offset valves are better for high pressure, high temperature, or special media.

Tianjin Tanghai Valve Co., Ltd. is a professional marine valve manufacturer, including butterfly valve, check valve, gate /Knife gate valve. We have certificates: CE, ISO, BV,

DNV foundry and products approval. Now we have our own independent R & D, manufacturing, assembly and warehousing workshops; we have professional pre-sale and after-sale technical support and perfect services. Below is our wafer butterfly valve of marine valves,if you need to check more information, please click here:https://www.tanghaivalve.com/wafer-type-butterfly-valve-th-btv-aw/.

Please contact us if you need more support, please contact us freely: info@tanghaivalve.com.

The Processing of Butterfly Valve Fittings

The processing of butterfly valve accessories generally involves multiple steps, with the main goal of ensuring the precision and compatibility of each component. As a common type of regulating valve widely used in industrial pipelines, the processing accuracy of butterfly valve components directly affects the valve’s performance and lifespan. The main components of a butterfly valve include the valve body, valve disc, shaft, sealing ring, and actuator. Below are the typical processing methods for these components:

Valve Body Processing
The valve body is generally made from cast steel or cast iron. During the processing, the body is first cast and then trimmed. Afterward, machining operations such as turning and milling are performed to ensure the geometric precision and surface roughness of the valve body.

Valve Disc Processing
The valve disc is typically made from stainless steel or corrosion-resistant alloys. The disc is primarily processed by turning and milling to achieve the required shape. The sealing surface of the valve disc must be extremely smooth, often requiring grinding or fine turning to ensure a proper seal.

Shaft Processing
The shaft of the butterfly valve is the key component connecting the valve disc and the actuator. Shaft processing requires high precision, typically involving turning, grinding, and other processes to ensure the shaft’s straightness, coaxiality, and surface hardness.

Sealing Ring Processing
Sealing rings are typically made from rubber, PTFE, or metal materials, and they effectively prevent leakage of the medium. The manufacturing process for sealing rings includes molding, precision cutting, etc., to ensure their sealing performance and prevent leakage.

Actuator Accessories Processing
The actuator is the power source for the butterfly valve. Common types of actuators include electric, pneumatic, and hydraulic drive units. The processing of actuator components generally includes precision casting, machining, and assembly to ensure smooth operation of the actuator in driving the valve’s opening and closing.

When processing butterfly valve components, it is necessary to consider factors such as material selection, machining precision, surface treatment, etc., to ensure stable performance and durability of the valve. In some special working conditions, additional heat treatment or surface coating processes (such as nitriding, chromium plating, etc.) may be required to improve corrosion resistance and wear resistance.

Connection Standard of Dual Plate Check Valve

The connection standard of a Dual Plate Check Valve primarily refers to the standards governing the face-to-face dimensions, flange compatibility, and pressure ratings. These standards ensure that the valve can be installed easily in various pipeline systems with flanged connections.

Key Connection Standards for Dual Plate Check Valves:

1. API 594 – Check Valve Face-to-Face and End Connection Dimensions

  • Specifies the face-to-face dimensions of wafer, lug, and double-flanged check valves.
  • Ensures interchangeability between different manufacturers’ valves.
  • Widely used in industries such as oil & gas, petrochemical, and water treatment.
  • Applicable pressure classes:
    • Class 150, 300, 600, 900, 1500, 2500

2. ASME B16.5 – Pipe Flanges and Flanged Fittings

  • Defines the dimensions, materials, and pressure ratings for flanges up to 24 inches.
  • Used to ensure flange compatibility when installing the valve.
  • Flange pressure classes:
    • Class 150, 300, 600, 900, 1500, 2500

3. ASME B16.47 – Large Diameter Steel Flanges

  • Covers flange sizes from 26 inches to 60 inches.
  • Used in large-diameter piping systems.

4. EN 558 / ISO 5752 / DIN 3202 – Face-to-Face Dimensions of Valves

  • European and international standards defining face-to-face dimensions for valves.
  • These standards ensure compatibility with flanged connections under PN-rated systems.
  • Pressure ratings: PN 10, 16, 25, 40.

5. EN 1092-1 – Steel Flanges

  • European standard for flange dimensions, materials, and pressure ratings.
  • Common pressure ratings: PN 10, 16, 25, 40, 63, 100.

End Connection Types:

Wafer Type:

  • Designed to fit between two flanges with bolts passing through.
  • Compatible with multiple flange standards (ASME, EN, JIS, etc.).
  • Most compact and lightweight connection type.

Lug Type:

  • Equipped with threaded lugs around the circumference.
  • Allows the valve to be bolted directly to the flanges, enabling installation at the end of a pipeline.

Double Flanged Type:

  • Designed with integral flanges for bolted connections on both sides.
  • Provides more rigid support compared to wafer and lug types.

Summary of Pressure Ratings:

Standard Pressure Class Typical Notation
ASME B16.5 150 – 2500 Class 150, 300, etc.
EN 1092-1 PN 10 – PN 100 PN 10, PN 16, etc.
API 594 150 – 2500 Class 150, 300, etc.
JIS B2220 5K – 63K JIS 10K, 16K, etc.