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How to prevent the motor of electric flange butterfly valve from overloading

The torque and axial force of the valve electric actuator are limited, so usually the valve electric device uses a torque-limiting coupling. Most of the torque type is three-jaw connection or key connection, and the valve electric device does not bear the axial thrust. Most of the thrust type is threaded connection, which can bear larger axial thrust. What determines the execution torque of an electric actuator? It is mainly determined by the specifications of the electric device. The overload operation of the electric flange butterfly valve motor is actually a manifestation of the working torque of the motor being higher than the control torque. The following several situations may cause the motor to run at an overload, which needs our attention.

Double flange butterfly valve (16)

Double flange butterfly valve (16)

1. When the power supply voltage is low and the required torque cannot be obtained, stop the motor;
2. Wrongly adjust the torque limit mechanism to make it larger than the stopping torque, causing continuous excessive torque and stopping the motor;
3. Using intermittently, the heat accumulation generated exceeds the allowable temperature rise value of the motor;
4. For some reason, the torque limit mechanism circuit breaks down, the torque is too large and the ambient temperature is too high, and the thermal capacity of the motor is relatively reduced, which may cause the motor to overload.
5. The motor model does not match the requirements of the electrical equipment, and the actual output torque does not have enough corresponding margin, which may cause damage to the motor during overload operation.
Generally speaking, there are two ways to protect the motor: one is to judge the increase or decrease of the input current of the motor; the other is to judge the heating of the motor itself. The basic protection method to prevent the motor from overloading is: using a thermostat to protect the motor from continuous operation or jog operation; using a thermal relay to protect the motor from stalling; using a fuse or overcurrent relay for short-circuit accidents. Most electrical equipment manufacturers connect the stroke and torque protection in series. When over-travel or over-torque, the micro switch cuts off the AC contactor coil control power in time, thereby cutting off the main circuit of the motor. Or there is a temperature control switch in the motor. When the valve motor is over-torque or running for a long time, the temperature of the motor rises. When the temperature exceeds the set temperature value, the temperature control switch immediately cuts off the control circuit to protect the motor.
During operation, the rotation direction of the handwheel of the electric device is always the same as the rotation direction of the output shaft, clockwise is to close the valve, and counterclockwise is to open the valve. If the actual rotation direction of the motor does not conform to the regulations, any two phases of the three-phase power supply need to be replaced. Otherwise, the protection measures will be ineffective and the motor will be damaged due to reverse phase.

TH Valve is a professional manufacturer of butterfly valvegate valvecheck valveglobe valveknife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

Related news/knowledge:
Valve actuator / actuation -(3)-classifications
How to select electric actuator of the electric regulating butterfly valve
Butterfly valve use principle and installation instructions
Butterfly valve and its Development history – (1)

Field Application of Electric resilient seated Wafer Butterfly Valve

The electric resilient seated butterfly valve is actually a kind of electric control valve system. It is a high-performance valve upgraded from the ordinary butterfly valve category. It also uses electrical operation during operation. Therefore, the most obvious advantage of the electric resilient seated butterfly valve is that it is quite simple and easy to control.

triple eccentric butterfly valve-wafer-lug-double flange-welded (5)

triple eccentric butterfly valve-wafer-lug-double flange-welded (5)

In today’s society, various electrified operating systems have replaced old equipment, electrification and intelligence are no longer unfamiliar words to us. To keep up with the rapid development of the valve industry, constant humane upgrades are essential. In the past, companies had to set up manpower specifically for valve operation and management, but now the birth of electric resilient seated butterfly valves allows companies to no longer consume this cost. It has unique structure, flexible operation, labor saving and convenient. If the sealing material is matched with stainless steel and nitrile oil-resistant rubber, the service life can be effectively extended.
In terms of composition, the electric resilient seated wafer butterfly valve is composed of wafer butterfly valve and small electric actuator. Its structure is compact, and it is easy to switch by 90°. Its valve body material is usually cast iron, ductile iron, stainless steel, copper alloy, aluminum alloy. Disc materials are usually: ductile iron, stainless steel, corrosion-resistant steel, titanium steel, copper alloy. The valve seat material is usually nitrile nitrile, ethylene propylene, neoprene, Hypolon, polytetrafluoroethylene, natural rubber, etc. The choice of material makes the valve more sealed and reliable, and it is widely used in water supply and drainage systems such as water plants, power plants, steel plants, papermaking, chemical industries, and catering, as adjustment and cut-off use. While saving manpower, it greatly reduces the damage to working conditions and personnel. For example, in some special toxic or polluting working conditions, the electric resilient seated wafer butterfly valve does not require long-term contact by personnel, but only a light switch. , So the humanized management is a great improvement.
The reason why the electric resilient seated wafer butterfly valve can have such a good development in modern times is due to the increase of valve export products, so the market also puts forward higher requirements for valve standards. Valve quality and sales channels have become key competitive factors. Therefore, while competing for channels, manufacturers pay more attention to product technology research and development, quality, packaging, and delivery period will have higher requirements. In the future, the production process and R&D process of electric resilient seated wafer butterfly valve products will be more closely integrated with environmental protection and energy.

TH Valve is a professional manufacturer of butterfly valvegate valvecheck valveglobe valveknife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

Related news/knowledge:
Factors Affecting the Operation and Use of resilient seated butterfly valves
Operation precautions of stainless steel butterfly valve
Applicable occasions and operation method of ball valve
electric wafer butterfly valve vs electric flange butterfly valve

working principle of electric globe valve

The principle of electric globe valve; The working principle of electric globe valve
Overview of electric shut-off valve:
The electric shut-off valve is equipped with an electric actuator on the basis of the shut-off valve, and the opening

electric globe valve

electric globe valve

and closing of the valve is controlled by an electric device. The connection between the valve and the actuator adopts a direct connection method. The electric actuator has a built-in servo system, no need to be equipped with a servo amplifier, input 4-20mA signal and 220VAC power supply to control the operation. It has the advantages of simple connection, compact structure, small size, light weight, low resistance, stable and reliable action, etc. It can also be operated manually on site according to requirements, with the actuator with hands and electric switching mechanism. In addition to local operations, remote operations can also be performed.
Working principle of electric shut-off valve:
The closing principle of the electric shut-off valve is to rely on the electric thrust to rotate the valve stem, so that the sealing surface of the disc and the sealing surface of the valve seat are closely attached to prevent the medium from flowing. The electric shut-off valve only allows the medium to flow in one direction and is directional when installed. The structural length of the shut-off valve is longer than that of the gate valve, and the fluid resistance is large, and the sealing reliability is not strong during long-term operation.
1 In the closed position, the valve body is mechanically pressed by the valve stem, and the sealing surface of the valve clack is tightly pressed on the valve seat.
2 When turning the handwheel counterclockwise, the valve stem moves in the opposite direction, and the bottom angle plane makes the valve body separate from the valve seat.
3 The valve stem continues to lift, and interacts with the guide pin in the spiral groove of the valve stem, so that the valve flap starts to rotate without friction.
4 Until it reaches the fully open position, the valve stem is raised to the limit position and rotated to the fully open position.
Parameters of electric shut-off valve:
Valve material: cast iron, cast steel, stainless steel, forged steel, forged stainless steel, chromium molybdenum steel, low temperature steel.
Working pressure: 1.6-32MPa
Working temperature: -196°C-550°C
Valve diameter: DN15-DN800 Connection method: flange, wire or welding
Drive mode: electric
Applicable medium: water, oil, gas, steam, etc.
Application areas: mechanical equipment, chemical equipment, general parts, industrial equipment, water supply and drainage equipment, papermaking equipment, pharmaceutical equipment, general equipment, petrochemical equipment, power equipment, metallurgical powder equipment, mining equipment, municipal, electronic industry, etc.

TH Valve is a professional manufacturer of butterfly valvegate valvecheck valveglobe valveknife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

related news /knowledge: The working principle and characteristics of the globe valve; The difference and selection of electric valve and pneumatic valve;