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Application of low temperature butterfly valve

Article title: Application of low temperature triple eccentric butterfly valve
With the rapid development of industrial technology, more stringent requirements have been put forward for valves, especially for butterfly valves used in low temperature media. In addition to meeting the performance of general valves, it is more important that butterfly valves seal under low temperature conditions. Reliability, flexibility of action and some other special requirements for cryogenic valves. Now combined with its structural characteristics, a brief introduction to the performance of the cryogenic butterfly valve is given. Remarks: The cryogenic butterfly valve we are talking about here specifically refers to the low temperature triple eccentric butterfly valve.

triple offset valve parts-after-cryogenic process

triple offset valve parts-after-cryogenic process

Requirements for sealing performance of low temperature triple eccentric butterfly valve:
There are two main reasons for the leakage of the low temperature triple eccentric butterfly valve, one is internal leakage; the other is external leakage.
1. Internal leakage of butterfly valve:
The main reason for the internal leakage of the valve is the deformation of the sealing pair in the low temperature state. When the temperature of the medium drops to a phase change of the material, the volume changes, which causes the sealing surface with high grinding accuracy to warp and deform, resulting in poor low-temperature sealing. We conducted a low temperature test on the DN250 valve. The medium was liquid nitrogen (-196 ℃) and the butterfly plate material was 1Cr18Ni9Ti (without low temperature treatment). It was found that the sealing surface warped and deformed up to about

cryogenic triple offset butterfly valve 1

cryogenic triple offset butterfly valve 1

0.12mm, which is the main cause of internal leakage. And if the plane seal of the butterfly valve is changed to a cone seal. The valve seat is an oblique cone ellipse sealing surface, which forms a sealing pair with a round elastic sealing ring embedded on the butterfly plate. The sealing ring can float radially in the butterfly plate groove. When the valve is closed, the elastic sealing ring first contacts the short axis of the elliptical sealing surface. As the valve stem rotates, the sealing ring is gradually pushed inward, forcing the elastic ring to contact the long axis of the oblique cone surface, and finally the elastic sealing ring All contact with the oval sealing surface. Its sealing is achieved by the deformation of the elastic ring. Therefore, when the valve body or butterfly plate is deformed at low temperature, it will be absorbed and compensated by the elastic sealing ring, and leakage and jamming will not occur. When the valve is opened, this elastic deformation disappears immediately, and there is basically no relative friction during the opening and closing process, so the service life is long.
2. Leakage of butterfly valve:
One is that when the valve and the pipeline are connected by flanges, leakage occurs due to the unsynchronized contraction and relaxation of the connecting gasket, connecting bolts, and connecting materials at low temperatures. Therefore, we changed the connection between the valve body and the pipeline from a flange connection to a welded structure to avoid low temperature leakage. The second is leakage at the valve stem and packing. Generally, most valve packing adopts F4 because of its good self-sliding performance, low friction coefficient (friction coefficient for steel f=0.05 ~ 0.1), and unique chemical stability, so it is widely used. However, F4 also has shortcomings. First, the tendency of cold flow is large; second, the linear expansion coefficient is large, and the cold shrinkage at low temperature causes leakage, which causes a large amount of ice at the valve stem, so that the valve fails to open. The low-temperature triple-eccentric butterfly valve developed for this purpose adopts a self-shrinking sealing structure, that is, taking advantage of the large expansion coefficient of F4, and achieves the purpose of sealing at room temperature and low temperature through the reserved gap.
Design requirements for low temperature triple eccentric butterfly valve body and stem bushing:
1. The structure and shape of the cryogenic valve shell. The correct selection of materials is of great significance to the normal and reliable operation of the valve. Compared with the stop valve and gate valve, the structural characteristics of the butterfly valve not only avoid the irregular shape and uneven shell wall thickness, which can cause problems at low temperatures. Due to the small size of the butterfly valve, the shape of the valve body is basically symmetrical, so the heat capacity is small; the pre-cooling consumption is also small; the shape is regular and it is convenient to take measures to keep the valve cold. ,
2. Selection of stem bushing: Some low-temperature triple-eccentric butterfly valves are in operation, the rotating parts of the valve are sticky, and seizure occurs from time to time. The main reason is: unreasonable selection of matching materials, too small pre-cooling clearance, and processing Causes such as low accuracy. In the development of cryogenic valves, a series of measures have been taken to prevent the occurrence of the above phenomena. For the upper and lower bushings of the valve stem, SF-1 type composite bearings with low friction coefficient and self-lubricating properties are selected, which can be suitable for some special needs of cryogenic valves. The metal-sealed butterfly valve has the characteristics that some ordinary valves do not have, especially the small flow resistance, reliable sealing, rapid opening and closing, and long service life. The triple eccentric metal sealing butterfly valve is sealed by the deformation of the elastic ring, so it does not need to rely on the force of the medium, so it can be used for two-way sealing.
Related information: The difference of cryogenic valve and ordinary temperature valve; Cryogenic valve principle |standard |illustration |selection

TH Valve is a professional manufacturer of butterfly valvegate valvecheck valveglobe valveknife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D

Cryogenic valve principle |standard |illustration |selection

Principle of Cryogenic valve|Standard of Cryogenic valve|Selection of Cryogenic valve
The so-called cryogenic valve is a kind of altra-low temperature valve, as the name implies, is a valve suitable for working in cryogenic conditions. In the valve industry, valves that tend to -40°C are called cryogenic valves. Cryogenic valves are generally used in cryogenic systems such as liquid helium, liquid hydrogen, liquefied natural gas, and air separation. The medium used is liquid helium, liquid hydrogen, liquefied natural gas, liquid nitrogen, liquid oxygen and other cryogenic fluids. Under low temperature conditions, conventional metal hard seals and non-metal soft seals cannot meet the sealing requirements. In order to ensure that cryogenic valves can operate safely and reliably at low temperatures, there are some special considerations and requirements in the design and manufacture of cryogenic valves. see photo attached is a cryogenic triple offset butterfly valve.

triple offset valve parts-after-cryogenic process

triple offset valve parts-after-cryogenic process

Principle of ultra-low temperature valve: For valves used in ultra-low temperature conditions, the medium temperature is very low, and the metal materials will experience low temperature cold brittleness. The strength and hardness will be greatly improved, and the plasticity and toughness will be greatly reduced. This will directly affect the performance and safety of the valve. If an ordinary valve is used, the low temperature will freeze the packing in the valve stuffing box, and it will not be able to play a sealing role. In this way, the valve needs to be lengthened from the sealing seat on the bonnet to the bottom of the stuffing box. With sufficient isolation space and heat dissipation distance, the low-temperature medium in the valve body will not freeze the packing. As shown in the figure, the part marked with 175mm is the lengthened part.

In ultra-low temperature conditions, the valve stem and valve body can only adopt stuffing box or bellows structure. There are many restrictions on the use of bellows. Generally, the structure of the stuffing box seal is adopted. The stuffing box seal structure is simple to process and convenient to maintain. However, the sealing effect cannot be guaranteed under the condition of <-40℃, so the ultra-low temperature valves are all Keep the stuffing box as far away from the material as possible, and choose packing with low temperature characteristics.

Selection of ultra-low temperature valve:

Valve body: Ferritic stainless steel can be used when the temperature is higher than -100°C, austenitic stainless steel can be used when the temperature is lower than -100°C, copper alloy or aluminum alloy can be used for low-pressure and small-diameter valves. Stem: Made of austenitic stainless acid-resistant steel, it needs to be properly heat-treated to increase the tensile strength. At the same time, it must be hard chrome plated (coating thickness 0.04~0.06mm) or nitriding treatment to increase the surface hardness.

Gasket: When the working temperature is higher than -196℃ and the maximum low temperature working pressure is 3MPa, the asbestos rubber sheet made from long fiber can be used; when the working temperature is higher than -196℃ and the maximum low temperature working pressure is 5MPa, it can be used. Stainless steel spiral wound gasket with asbestos, stainless steel spiral wound gasket with PTFE, or stainless steel spiral wound gasket with expanded graphite.

Fasteners: when the temperature is higher than -100°C, the bolt material is Ni, Cr-Mo and other alloy steels, which need to be properly heat-treated to prevent thread bite; when the temperature is lower than -100°C, the bolt material can be austenitic Body stainless steel. The nut material is generally Mo steel or Ni steel, and the thread surface is coated with key disulfide.

Ultra-low temperature valve design standards:

1. Design: API6D, JB/T7749

2. Valve routine inspection and test: according to API598 standard.

3. Low temperature inspection and test of valve: According to JB/T7749.

4. Drive mode: manual, bevel gear drive and electric drive device.

5. Valve seat form: The valve seat adopts a welded structure, and the sealing surface is welded with cobalt-based hard alloy to ensure the sealing performance of the valve.

6. The ram adopts an elastic structure, and a pressure relief hole is designed at the pressure inlet end.

7. One-way sealing valve body is marked with flow direction mark.

8. The low-temperature ball valve, gate valve, and stop valve adopt a long neck structure to protect the packing.

TH Valve is a professional manufacturer of butterfly valvegate valvecheck valveglobe valveknife gate valve, ball valve with API, JIS, DIN standard, used in Oil, Gas, Marine industry, Water supply and drainage, fire fighting, shipbuilding, water treatment and other systems, with Nominal Diameter of DN50 to DN1200, NBR/EPDM/VITON, Certificates & Approvals: DNV-GL, Lloyds, DNV, BV, API, ABS, CCS. Standards: EN 593, API609, API6D